Rotary moulder for high-definition cookie dough shapes

Efficiently shape intricate dough designs with precision, ensuring consistency and reducing wastage in your production line.

Forms and Transfers Bakery and Pet Treat Products

The RM350 Rotary Moulder, part of the Thomas L. Green GenesisPro Series, is an engineered solution for precision molding of pet treats and cookie dough in the food and bakery industries. This machine features a die roll driven by a gearmotor via spur gear, enabling efficient shaping and extraction of diverse end products like dog biscuits, oatmeal cookies, and cheese crackers. Its design offers quick die roll swaps for seamless product changeovers, while portability on lockable casters ensures easy integration into existing production lines.

The RM350 operates with an endless belt system, incorporating a manual belt take-up and active belt tracker for consistent performance. Safety and sanitation are prioritized through the SafeShield Program, with enclosed components to protect operators, and a clamshell bearing for quick, hygienic die roll removal. The adjustable scraper blade keeps the belt free of debris, supported by a debris tray for ongoing cleanliness during production.

Automation is advanced with locally mounted controls and a saveable process parameter system, facilitating precise roll speed adjustments and manual pressure roll tension control. This moulder suits continuous operations with the durability to handle the rigors of bakery and snack production, packaged in a mobile unit that simplifies cleaning and maintenance regimens.

Benefits

  • Enhances production flexibility with quick die roll changeovers.
  • Minimizes operator risk with fully enclosed moving parts.
  • Streamlines integration with portable design allowing easy repositioning.
  • Ensures continuous cleanliness with an adjustable scraper and debris management.
  • Facilitates precise, repeatable operations via locally mounted automation controls.

General


Applications
Pet treats,Biscuits,Snacks,Crackers,Cookie dough,Bakery products
End products
Dog biscuits,Oatmeal cookies,Granola bars,Chocolate chip cookies,Shortbread,Peanut butter snacks,Cream-filled biscuits,Ginger snap cookies,Whole grain crackers,Cheese crackers,Cat treats
Steps before
Mixing,Dough Handling,Dough Forming
Steps after
Baking,Drying,Packing
Input ingredients
pet treat dough,tough cookie dough
Output ingredients
high definition shapes,formed product pieces
Market info
Reading Bakery Systems is renowned for its expertise in designing and manufacturing innovative industrial bakery equipment, particularly for snack food production, combining advanced technology and industry knowledge to enhance productivity and quality.

Technical Specifications


Portability
Lockable casters for mobility
Automation
Manual,automatic controls via digital controllers
Construction Material
Food grade materials for sanitation
Belt Type
Endless belt with manual belt take-up,active belt tracker
Die Roll Changeover Time
Quick swap capability for product changeovers
Drive System
Gearmotor driven die and forcing rolls
Cleaning Method
Hinged infeed hopper and removable die roll for sanitation
Safety Features
Enclosed moving parts
Debris Management
Adjustable scraper blade with debris tray
Process Parameter Control
Manual pressure roll tension control

Operating Characteristics


Working Mechanism
Rotary Moulding
Automation Level
Manual / PLC
Batch vs. Continuous Operation
Batch / Inline Continuous
Changeover Time
Quick die roll swap
Cleaning Method
Manual
Portability
Built on lockable casters

Material Compatibility


Biological compatibility
Food grade materials
Cleanability
Easy removable components,adjustable scraper blade

Physical Characteristics


Machine footprint
Compact,lockable casters
Portability
Lockable casters for mobility
Construction Material
Food grade materials
Die roll configuration
Interchangeable,quick swap
Discharge method
Canilevered extraction belt
Cleaning features
Adjustable scraper blade with debris tray
Component Visibility
Guarding for visual inspection

Custom Options


Control panel type
Digital controllers
Discharge method
Canilevered extraction belt
Portability
Lockable casters
Roll drive mechanism
Shaft mounted gearmotor
Belt management
Manual belt take-up,active belt tracker
Customization capabilities
Die roll changeover
Integration flexibility
Adaptable conveyor nose for seamless line integration