Rotary moulder for high-definition cookie dough shapes
Efficiently shape intricate dough designs with precision, ensuring consistency and reducing wastage in your production line.
Forms and Transfers Bakery and Pet Treat Products
The RM350 Rotary Moulder, part of the Thomas L. Green GenesisPro Series, is an engineered solution for precision molding of pet treats and cookie dough in the food and bakery industries. This machine features a die roll driven by a gearmotor via spur gear, enabling efficient shaping and extraction of diverse end products like dog biscuits, oatmeal cookies, and cheese crackers. Its design offers quick die roll swaps for seamless product changeovers, while portability on lockable casters ensures easy integration into existing production lines.
The RM350 operates with an endless belt system, incorporating a manual belt take-up and active belt tracker for consistent performance. Safety and sanitation are prioritized through the SafeShield Program, with enclosed components to protect operators, and a clamshell bearing for quick, hygienic die roll removal. The adjustable scraper blade keeps the belt free of debris, supported by a debris tray for ongoing cleanliness during production.
Automation is advanced with locally mounted controls and a saveable process parameter system, facilitating precise roll speed adjustments and manual pressure roll tension control. This moulder suits continuous operations with the durability to handle the rigors of bakery and snack production, packaged in a mobile unit that simplifies cleaning and maintenance regimens.
Benefits
- Enhances production flexibility with quick die roll changeovers.
- Minimizes operator risk with fully enclosed moving parts.
- Streamlines integration with portable design allowing easy repositioning.
- Ensures continuous cleanliness with an adjustable scraper and debris management.
- Facilitates precise, repeatable operations via locally mounted automation controls.
- Applications
- Pet treats, Biscuits, Snacks, Crackers, Cookie dough, Bakery products
- End products
- Dog biscuits, Oatmeal cookies, Granola bars, Chocolate chip cookies, Shortbread, Peanut butter snacks, Cream-filled biscuits, Ginger snap cookies, Whole grain crackers, Cheese crackers, Cat treats
- Steps before
- Mixing, Dough Handling, Dough Forming
- Steps after
- Baking, Drying, Packing
- Input ingredients
- pet treat dough, tough cookie dough
- Output ingredients
- high definition shapes, formed product pieces
- Market info
- Reading Bakery Systems is renowned for its expertise in designing and manufacturing innovative industrial bakery equipment, particularly for snack food production, combining advanced technology and industry knowledge to enhance productivity and quality.
- Portability
- Lockable casters for mobility
- Automation
- Manual, automatic controls via digital controllers
- Construction Material
- Food grade materials for sanitation
- Belt Type
- Endless belt with manual belt take-up, active belt tracker
- Die Roll Changeover Time
- Quick swap capability for product changeovers
- Drive System
- Gearmotor driven die and forcing rolls
- Cleaning Method
- Hinged infeed hopper and removable die roll for sanitation
- Safety Features
- Enclosed moving parts
- Debris Management
- Adjustable scraper blade with debris tray
- Process Parameter Control
- Manual pressure roll tension control
- Working Mechanism
- Rotary Moulding
- Automation Level
- Manual / PLC
- Batch vs. Continuous Operation
- Batch / Inline Continuous
- Changeover Time
- Quick die roll swap
- Cleaning Method
- Manual
- Portability
- Built on lockable casters
- Biological compatibility
- Food grade materials
- Cleanability
- Easy removable components, adjustable scraper blade
- Machine footprint
- Compact, lockable casters
- Portability
- Lockable casters for mobility
- Construction Material
- Food grade materials
- Die roll configuration
- Interchangeable, quick swap
- Discharge method
- Canilevered extraction belt
- Cleaning features
- Adjustable scraper blade with debris tray
- Component Visibility
- Guarding for visual inspection
- Control panel type
- Digital controllers
- Discharge method
- Canilevered extraction belt
- Portability
- Lockable casters
- Roll drive mechanism
- Shaft mounted gearmotor
- Belt management
- Manual belt take-up, active belt tracker
- Customization capabilities
- Die roll changeover
- Integration flexibility
- Adaptable conveyor nose for seamless line integration