Industrial roller mill for barley malt crushing

Ensure precise barley malt crushing with minimized maintenance for enhanced brewing efficiency.

Crushes and Grinds Materials for Consistent Particle Size

The 900/999 Series Roller Mill from Roskamp is a versatile crushing system designed for efficient particle size reduction in both brewing and animal feed industries. This robust equipment features automated or manual roll gap adjustments and feed gate control, ensuring flexible integration into your production process. With solid rolls and unique roll corrugation, it guarantees consistent grinding with minimal maintenance. Capable of handling an array of materials, including barley malt, animal feed, oilseeds, and biomass, the mill delivers uniform end-products like malted barley and various feed pellets. It operates continuously, supporting both manual and automated settings, while optional full-width magnets and stationary scalpers enhance material purity by eliminating foreign particles. The chilled cast iron rolls and heavy-duty bearings provide a durable construction that meets industry standards, and the roller mill is offered in different configurations to suit varied capacity requirements. This system supports seamless plant integration and offers customizable solutions, including multiple roll speed differential ratios, to optimize performance based on specific throughput demands.

Benefits

  • Ensures consistent product quality with precise particle size control.
  • Increases operational efficiency with automated gap and feed adjustments.
  • Minimizes maintenance costs through solid roll construction and long-lasting bearings.
  • Supports diverse applications, from brewing to animal feed, with versatile material handling capabilities.
  • Enhances production flexibility with customizable roll configurations and speed differentials.

General


Applications
Barley malt,Animal feed,Ethanol,Aquaculture,Pet food,Pelleted feeds,Hemp,Oilseed,Hops,Rendering,Biomass
End products
Pullet feeds,Biomass pellets,Crushed oilseeds,Hemp fibers,Hops pellets for brewing,Ethanol production mash,Fish feed,Rendered by-products,Malted barley for brewing,Animal feed pellets,Kibble for dogs and cats
Steps before
Purification,Drying,Cracking,Cleaning,Decortication
Steps after
Packing,Pelleting,Weighing,Cooling,Transport
Input ingredients
barley malt,grains,feed materials
Output ingredients
crushed malt,uniform particle size,ground feed
Market info
CPM is known for manufacturing high-quality process equipment and technology solutions for the industrial and agricultural sectors, specializing in particle size reduction, conditioning, and pelleting solutions with a strong reputation for reliability and innovation.

Technical Specifications


Roll Diameter
9 inches
Horsepower
7.5 to 75 HP
Roll Adjustment
Handwheel adjustment
Roll Protection
Belleville spring roll protection
Material
Chilled cast iron rolls
Feed Control
Automated or manual feed gate control
Construction
Carbon steel
Drive Type
V-belt drive
Motor Platform
Adjustable motor base
Drive Side
Left or right-side drive
Roll Speed Differential
Dependent on application

Operating Characteristics


Working mechanism
Roller mill grinding
Integrated steps
Automated roll gap and feed gate adjustment
Automation level
Manual / Automated options
Batch vs. continuous operation
Continuous
Changeover time
Quick adjustments via handwheel
Energy efficiency
Optimized with 7.5 to 75 horsepower options
Cleaning method
Manual / Optional components for different cleaning levels

Material Compatibility


Corrosive resistance (e.g. acids)
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Roll Diameter
9 inches
Machine Footprint
Varies by model
Roll Housing
Steel
Construction Material
Carbon Steel
Drive Type
V-belt Drive
Motor Platform
Adjustable
Roll Adjustment
Single-point Handwheel
Feeding Method
Hopper with Agitator and Feed Gate

Custom Options


Roll gap adjustment
Automated / Manual
Feed gate control
Automated / Manual
Roll tram and parallelism
Robust construction
Motor configuration
C-flow or Z-flow
Model choice
Single pair / Double pair / Triple pair
Material contact points
Stainless steel (S1) / Full wash-down (S2)
Magnets for cleaning
Full-width,heavy-duty permanent
Scalper option
Stationary
Discharge direction
Left- or right-side drive