Meat portioning and slicing system for precision cuts

Streamline your production process with precise portioning and slicing technology that enhances product consistency and reduces waste in high-speed operations.

Portions and Slices Diverse Food Products

The JBT DSI™ 812 Compact Portioning System is a versatile solution specifically engineered to enhance efficiency and precision in food processing lines. Designed to meet the challenging demands of meat, poultry, seafood, and plant-based protein industries, this system stands out with its ability to consistently produce precise cuts at high speeds. Utilizing innovative waterjet technology, the system delivers superior portioning accuracy while maintaining product integrity across a variety of applications, from chicken breast fillets to vegan burger patties. With a processing capacity optimized for continuous operations, it seamlessly integrates into your existing production line, supported by advanced PLC controls for automated and remote monitoring. Constructed with high-quality stainless steel, it ensures durability and resistance against corrosion, while complying with stringent hygiene and safety standards. The system’s modular design allows for easy cleaning and maintenance via its Clean-In-Place (CIP) capability, ensuring minimal downtime and maximum productivity. For added flexibility, JBT offers customization options and engineering support to tailor the system to meet specific operational needs.

Benefits

  • Enhances precision and consistency in portioning, improving product quality.
  • Increases production efficiency with high-speed, continuous operation.
  • Minimizes operational costs through energy-efficient motor optimization.
  • Ensures quick, contamination-free cleaning with integrated CIP system.
  • Provides flexibility with customizable settings to meet specific production needs.

General


Applications
Seafood,Ready meals,Meat,Bakery,Confectionery,Fruits,Plant-based protein,Vegetables,Poultry
End products
Chicken breast fillets,Pork chops,Sliced apples,Diced carrots,Pre-cooked lasagna portions,Sandwich bread slices,Chocolate bars,Vegan burger patties,Fish fillets
Steps before
Grinding,Mixing,Injection,Marination
Steps after
Packing,Freezing,Chilling,Weighing,Bagging
Input ingredients
meat,pork belly,cordon bleu
Output ingredients
sliced meat,portioned meat,consistent thickness slices
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Automation
X-ray Guided / Waterjet / Robotic
Portioning Accuracy
High precision
Slicing Consistency
Consistent Thickness
Blade Type
Dual-Blade / Adaptive
Compact Design
Yes
System Upgradeability
Available
Inspection System
J-Scan™ Inspection
Lease Options
Full Service Operating Lease
Training Support
Portioning Systems Training

Operating Characteristics


Portioning accuracy
±0.1 g to ±5 g
Automation level
PLC / SCADA
Batch vs. continuous operation
Continuous
Changeover time
Quick changeover design
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg
Capacity
Variable,depending on model

Material Compatibility


Corrosive resistance (e.g. acids)
Yes
Cleanability
High
Biological compatibility
Food-grade materials
Abrasion resistance
Stainless Steel

Physical Characteristics


Compact footprint
N/A
Discharge method
N/A
Control panel type
N/A
Machine footprint
N/A

Custom Options


Control panel type
Touchscreen / HMI
Integration possibilities
SCADA / PLC / ERP Systems
Footprint flexibility
Compact / Adjustable
Modularity
Scalable / Expandable
Customization of blade size
Variable sizes available
Material of construction
Stainless steel / Food-grade materials
Automation level
Fully automated / Semi-automated