Tell us about your production challenge

The Roman quip “bread and circuses” says everything about the ubiquity of loaves through the ages. But although flour, yeast, and water are still the main bread recipe ingredients today, the baking process as well as the bakery equipment available, takes this basic formula to new avenues. From sprouted wheat challah to beetroot ciabatta and protein rolls, breadmaking has changed considerably since the time of the Roman empire.

Tell us about your production challenge

When selecting production equipment for a production plant, it is important to talk to someone with experience in your field. Our industry experts have experience with various industrial applications. We’d love to help you!
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Use flour with 11% minimum protein composition

Fluffy pan loaves and crusty sourdoughs have contrasting textures, but they are essentially a flurry of gas bubbles inside a mass of protein. Form this bread dough by hydrating strong wheat flour (11% or more protein content) with water in a food-grade mixer, to produce gluten. The mixer should have dough hooks to make the kneading process more efficient.

The gluten gives the dough extendibility to grow and elasticity to keep intact. Mix the flour and water at high speeds for approximately 15 minutes. The dough’s temperature is between 25°C and 28°C.

Add brewer’s yeast to ferment the flour mix

Yeast is a vital ingredient in breadmaking, providing lift and lightness and giving the bread a doughy flavor. The Saccharomyces cerevisiae species is especially suited for modern bread processing because it is food-grade and relatively low-cost.

The yeast breaks down the carbohydrates in the flour and releases carbon dioxide, which remains trapped in the dough and expands it. Producing breads involve two stages of proving: the first one is after the dough is divided and then after it is molded.

Supplementary enzymes and oxidizing agents alter the protein complex

There are several methods for bread processing, but the Chorleywood technique developed in the latter half of the 20th century emerged as the manufacturing standard. The method modifies the protein structure of the flour using a closed high-speed mixer.

Meanwhile, adding oxidizing agents such as ascorbic acid to the mix shortens the fermentation process. Additional enzymes activate the yeast to enhance the rising of the dough.

Raise the baking temperature to 74°C to inactivate thermophilic yeasts

In the oven, the dough continues to expand while losing weight. A moderate heat transforms carbon dioxide in solution into a gas, occupying the microscopic cells. But as ethanol caused by fermentation evaporates, the mass becomes lighter.

The crumbs, however, need a higher temperature (around 60°C) to start stabilizing into a paste. The last yeast cells are killed when the heat reaches 74°C, but the loaf is not fully cooked until the crust forms at 160°C. The browning occurs as sugars contained in the flour caramelize.

Gluten-free formulas are worked with standard bread processing equipment

Gluten-free flours such as buckwheat or almond flour cannot replicate the level of viscosity that wheat flours do. This reduces the flexibility and extendibility of the dough. But these properties can be supported by functional ingredients in the mix.

Added protein provides the structure for the dough to form the network. Meanwhile, hydrocolloids such as HPMC perform a gelatinization function to ease expandability. You don’t require separate bread processing equipment to make gluten-free products.

Which bread technology do you need?

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Manual loading system for deck ovens

Streamline your bakery’s workflow by simplifying the manual loading and unloading proc...

Atex-certified flanged polygonal dust collectors

Ensure dust control and compliance in explosive environments with our com...

Industrial dust collection system for air filtration

Optimize air quality in your production line with this compact dust ...

Membrane pressure relief valve for silos and bins

Ensure silo safety with our valve that instantly balances internal pres...

Silo overfill protection valves

When abnormal pressure threatens your silo’s integrity, reliable pressure relief becom...

Drop-through rotary valve for powder and granular material feeding

Achieve precise control in discharging and feeding p...

Live bin bottom for difficult material discharge

Efficiently manage the discharge of challenging materials like biological...

Trough screw conveyor for flour mills

Optimize your flour processing with efficient material handling, precisely designed f...

Fork mixers for bakery industry

Achieve consistent, high-quality dough mixing with fork mixers designed to enhance tradition...

Laboratory mixers for recipe testing in bread-making

Guarantee consistent quality in your dough production with advanced ...

Sourdough fermenter for artisanal bakeries

Streamline sourdough production with a solution that automates key processes li...

Fixed bowl vertical mixer for bakery and pastry

Optimize dough quality and consistency with a versatile vertical mixer tha...

Vertical mixing solution for bakery and snacking industry

Streamline your dough processing with robust and reliable spir...

Top load cartoner for various carton shapes

Optimize your production line with a versatile cartoning solution, perfect for...

Industrial spiral cooling and freezing system

Optimize your bakery operations with adaptable cooling and freezing systems ...

Bread and dough decorating equipment

Enhance the visual appeal and quality of your baked goods with specialized equipment d...

Industrial depanning solutions for baked goods

Streamline your bakery’s efficiency by integrating versatile depannin...

Industrial dough proofing systems

Optimize your bakery’s efficiency with customizable proofing systems designed to fi...

Baking form storage system

Optimize your production line with efficient and flexible baking form storage and buffering, ensu...

Bias slicer for elongated produce

Achieve consistent crinkle or flat bias slices for elongated products, ensuring uniformit...

Industrial food processor for diverse applications

Optimize your production line with a versatile processor capable of ch...

Cheesecake production system for automated baking

Enhance your dessert production line with a versatile system that autom...

Horizontal flow pack wrapper for medium-high performance packaging

Optimize packaging efficiency with a horizontal flow...

Horizontal flow wrapper for vacuum packaging

Enhance your food packaging line with a solution designed for precision vacuu...

Complete solution for packaging of bakery products

Streamline your bakery’s packaging process with a fully automate...

Automated packaging and case packing for soft bread & buns

Ensure consistent and high-speed packaging for your bakery go...

Automated line for baked goods packaging

Enhance your packaging efficiency with a seamless integration of precise loading a...

Turbo sifter for milling processes

Optimize your milling efficiency with a high-speed turbo sifter designed to precisely se...

Industrial extraction scale for accurate material weighing

Ensure precise ingredient proportions in your milling operati...

Silo discharger for freely flowing materials

Optimize your material flow and prevent bottlenecks with a highly efficient s...

Automated grain blending system

Achieve precise blending ratios for grains and seeds, streamlining your production line by a...

Blending machine for pre-grinding or tempering processes

Optimize your grain processing with precise blending and mixing ...

Horizontal wheat transport conveyor

Efficiently transport grains horizontally without breakage while maintaining product in...

Industrial heavy particle separator for wheat cleaning

Optimize the performance of your filtration systems by interceptin...

Ecluse for pneumatic conveying systems

Ensure seamless and leak-free material flow in continuous and high-speed operations ...

Flour insect control system

Eliminate pest contamination and preserve flour quality with high-speed larva destruction, ensur...

Square plansifter for flour production

Optimize your flour milling process with enhanced sifting and classification, ensuri...

Horizontal scourer for flour and semolina mills

Achieve efficient grain cleaning by removing hulls and contaminants seamle...

Hammer mill for grinding dry or low-moisture grains

Efficiently transform dry grains into high-quality feed and flour wit...

Flow meter for wheat dampening process

Ensure precise water control in grain processing with advanced flow measurement, ess...

High-efficiency bran finishing solution

Optimize your grain processing with this advanced bran finisher, designed to enhanc...

Intensive dampening system for flour mills

Enhance grain quality and moisture control with a high-speed solution that mini...

Professional slicer for cold cuts, meat, cheese, and bread

Achieve precise and consistent slicing of cold cuts, cheese, ...

Professional meat and cheese slicer

Achieve precision in slicing cold cuts, cheese, and bread with consistent thickness and...

Industrial hard cheese grater

Optimize your food preparation process with high-speed grating, perfect for transforming hard ...

High sensitivity metal detectors for food products

Ensure food safety and product quality by effectively detecting and re...

Food production metal detector for packaged products

Ensure product safety and compliance by detecting metal contaminants...

Industrial metal detector for packaged food products

Ensure the safety and compliance of your packaged food products by d...

Commercial food mixers for versatile culinary applications

Streamline your food production with mixers and kneaders desi...

Commercial bakery equipment for improved baking efficiency

Streamline your baking processes with commercial bakery equip...

Automated cleaning in place system for bakery production lines

Ensure unmatched hygiene and operational efficiency in fo...

Small rotating pita bread oven

Optimize your bakery operations with a compact oven designed for precision baking of pita and...

Automatic pita bread making solution

Efficiently produce high-quality pita, Arabic bread, and tortillas with a seamless sol...

French bread rolling machine

Efficiently shape and roll dough for a variety of bread styles with precision, enhancing consis...

Industrial egg breaking and separating solution

Streamline your egg processing with precision egg breaking and liquid sepa...

Industrial biscuit baking tunnel oven

Achieve consistent, high-quality baked goods with our tunnel oven, designed for effic...

Fully automatic chapati making machine

Streamline your flatbread production with this intelligent system that mimics handcr...

Pneumatic inline sifter for dry flowing material

Ensure precise particle segregation and foreign matter removal with this ...

Industrial conical dough rounder

Streamline your dough production with a high-capacity rounder designed to optimize dough sh...

Intermediate proofing cabinet for dough resting

Optimize your dough resting with a versatile proofer that adapts to variab...

Flexible continuous dough processing line for bakeries

For bakeries aiming to streamline operations, this highly adaptabl...

Industrial bread production line

Optimize your dough processing workflow with this robust system designed to streamline high...

Automated dough divider for high accuracy dough handling

Ensure precision in dough portioning with this solution, designe...

Conical dough rounder for perfectly round dough balls

Achieve impeccable dough rounding with precision-engineered technol...

Grain dryer with air circulation system

Enhance efficiency and product quality with our versatile grain dryer, designed to ...

Laser-based volume measurement for bakery and solid products

For precision in product quality control, this laser-based ...

Self-priming centrifugal pump for entrained air handling

Effortlessly manage entrained air and foam in fluid processing w...

Flowpacker for packaging products

Achieve seamless packaging with high-speed, automated flowpacking that enhances product p...

Dough mixer for high-volume bakery production

Effortlessly handle diverse dough varieties with precision using this mixer,...

Refrigeration jacket for triple roller bar mixers

Enhance dough mixing performance by efficiently managing temperature co...

Continuous pan cleaner for bakery pans

Efficiently clean and prepare baking pans with precision by leveraging continuous, h...

Bread moulders for bakery production

Efficiently shape various bread types like baguettes and ciabatta, ensuring consistent...

Dough chunkers for bakery production

Optimize dough processing by efficiently feeding and dividing dough portions, ensuring...

Conveyor belt metal detection system

Ensure seamless product safety with a system that detects and separates metallic conta...

Efficient jam and marmalade production line

Optimize your fruit and bakery product lines with equipment designed for high-...

Grain cleaning reel scalper

Maximize throughput by efficiently removing oversized particles from your feed inputs with a rob...

Flowpacker for packaging products in flowpacks

Optimize your flowpack packaging line with a preconfigured solution that ac...

Industrial breadchips cutting solution

Achieve precise, high-speed slicing of bread-based strands into thin, uniform chips ...

Bread topping system for consistent seed and flour application

Achieve precise topping consistency with our system, desi...

Industrial baking ovens for consistent and high-quality bread production

Achieve precise baking results with ovens engi...

Pre-dough preparation for bakery products

Streamline your bakery operations with pre-dough preparation, enhancing both dou...

Final proofers for industrial baking

Streamline your baking operations with advanced proofing solutions that optimize clima...

First proofer for industrial bakeries

Optimize dough development with flexible proofing solutions that enhance product qual...

Industrial freezing solutions for baked goods

For bakeries requiring precise temperature control, these systems ensure con...

Industrial dough moulders for consistent bread quality

Achieve precision and uniformity in your bakery operations with ad...

Reliable oven loaders for industrial baking

Maximize efficiency in your baking line with custom-engineered oven loaders, e...

Dough rounders for consistent bakery production

Achieve uniform dough pieces effortlessly with versatile dough rounders, e...

Automated dough scoring system

Ensure precision and consistency in your bakery with an advanced scoring system that adapts t...

Dough sheeting solution for high-quality bread production

For bakeries aiming to perfect dough consistency, this solutio...

Industrial storage silos for food ingredients

Optimize your food processing operation with robust storage solutions that s...

Industrial bread cooling systems

Extend the shelf life of bakery products by efficiently regulating temperature and humidity...

Pneumatic vacuum conveying system for dry raw materials

Optimize efficiency and precision in your bakery operations with ...

Dough divider for accurate bakery processing

Enhance dough consistency and product uniformity with advanced measurement te...

Moulding machine for croissant

Croissants are a popular line in commercial bakeries and are sold in high volumes. An automat...

Moulding machine for rolled bread

As great snacks and accompaniments to meals rolled bread is a staple product in commercia...

High capacity freezer for food

Freezing is one of the most important industrial methods for the long-term preservation of fo...

Automated packaging line for bread

If you want a fully automated packing line to efficiently handle buns, burger buns, hot-...

Industrial washer for plastic crates

In the food production sector, hygiene regulations are getting stringent by the day. E...

Planetary mixer for confectionery and bakery production

For the best quality confectionary and bakery products, controlla...

Horizontal dough mixer

The mixing of hard doughs or highly viscous product like chewing gum requires specialist equipment to ...

Leak testing machine

Leak tester for pouches and MAP packaging

Nuts are packed with unsaturated fatty acids, which means they are prone to oxid...

High capacity spiral proofer for pastry

Proofing is a phase in the baking production line that can’t be rushed. It’s an ess...

Hygienic and fully-welded spiral freezer for food

Food freezers are often the last step in the food production chain. The...

High capacity spiral cooler for food

Cooling baked goods and food products can be problematic for sliced baked goods. A cru...

Inline ultrasonic big scale food cutting machine

In the food industry, where accuracy in the cutting process is desired, u...

Washing cabinet for trolleys

Food manufacturing facilities, bakeries, or restaurants are ridden with efficiency-related issu...

Hygiene washer for food utensils

Thorough and quick cleaning of kitchen utensils, such as baskets, knives, trays, and other ...

Washing cabinet for food bulk containers

With an ever-increasing demand for output and stricter hygiene regulations for foo...

Food crates washer

With the increasing demand of food production sectors for cutting costs, while increasing quality of produ...

Tunnel washer for food containers

With an increase in demand for production across food service and manufacturing companies...

High-speed depositor of garlic butter

Across the globe, slices of bread are typically buttered by hand which often results ...

Mobile depositor of tiger wash

Manufacturers of tiger bread and other similar consumables often find that achieving perfect ...

Milk protein decorator for bread

It is time to leave behind old and saturated decoration methods that look neither natural n...

Industrial crate washing machine

In order to meet the increasing demand of the beverage industry, it’s essential to find a c...

Moulding machine for bread sticks

Breadsticks are popular as an appetizer in restaurants or as a starter served with prosci...

Semi-automatic dough sheeter

There is a wide range of commercial dough sheeters available, many of which are purpose-built f...

Automatic bread dough sheeter

Dough for speciality breads must first be rolled into sheets of varying thickness, to facilita...

Square or rectangular moulding machine for bread

Automated bread molders should form various types of dough into a range o...

Stand-alone ultrasonic food cutting machine

For some foods such as cake, pizza, sandwiches or ice cream, the end product i...

Conveyor belt metal detector for food products

Inspecting and rejecting finished food products for metal contamination is ...

ATEX confirmed outdoor silo for flour

Bulk outdoor storage of flour, dry milk and other powder ingredients for the bakery i...

Automatic rework system for biscuit and bread scrap

Scraps are an inevitable byproduct of biscuit and bread production. W...

Manual bag discharger for bakery industry

Many minor and intermediate ingredients for bakery products are delivered in bag...

Microdosing system for bakery industry

Storage and dosing of powdered minor ingredients such as flavourings, colours and si...

ATEX Indoor silo for sugar and flour

Storing granulated or powdered materials such as sugar and flour prior to processing r...

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