Open frame mixer for bread and dough applications

Enhance baking productivity with a versatile mixer designed for efficient dough development, precise ingredient incorporation, and high-shear mixing, ensuring consistent quality across a diverse range of baked goods.

Mixes and Kneads Dough Efficiently

The KleanVue Open Frame Mixer from Peerless Food Equipment is engineered to enhance your production line with its robust mixing capabilities and user-centric design. Featuring a 304 stainless steel construction, the mixer meets ANSI/ASB/Z50.2/BISSC & CE sanitation standards, ensuring safety and hygiene in food processing. This equipment excels in efficiently mixing and kneading dough, catering to a variety of products including bread, pastries, pasta, and pet food.

The mixer’s high-efficiency, IP65-rated motor provides direct drive with grid coupling, eliminating the need for belts and chains, reducing maintenance, and enhancing uptime. It includes a Custom Mixer Cycle System (CMCS) for programmable and replicable mix cycles, ensuring consistent quality.

The open frame design facilitates easy access for cleaning, while the proprietary EZ Klean slide gate allows toolless disassembly, streamlining maintenance processes. The KleanVue’s hydraulic bowl tilts up to 140°, enabling seamless operation integration and flexibility on the production floor. With options for automation and integration, this mixer supports high-speed, continuous operations through a PLC-controlled system, benefiting bakery manufacturers and food processing companies needing customizable and reliable equipment.

Benefits

  • Increases productivity with consistent dough quality across a wide range of baked goods.
  • Minimizes maintenance costs with a direct drive system that eliminates belts and chains.
  • Enhances sanitation and reduces cleaning time with an open frame design for easy access.
  • Supports flexible production with programmable mixing cycles for varied recipes.
  • Promotes food safety with FDA-approved seals and stainless steel construction.

General


Applications
Energy bars,Bread,Tortilla,Doughnuts,English muffins,Roll,Cookies,Cake,Snack,Croissants,Masa,Pasta dough,Pet food,Biscuit,Pizza,Brownie batter,Cracker,Creams,Buns,Bagels,Crackers,Rolls,Taffy
End products
Chocolate sponge cake,Glazed donuts,Cream crackers,Potato chips,Sandwich buns,Graham crackers,Almond croissants,Sourdough english muffins,Neapolitan pizza,Chocolate chip cookies,French baguettes,Flour tortillas,Vanilla cream filling,Kaiser rolls,Caramel taffy,Hoagie rolls,Sesame seed bagels,Fudge brownie batter,Saltine crackers,Protein energy bars,Spaghetti dough,Kibble dog food
Steps before
Ingredient Weighing,Ingredient Mixing,Preparation,Scaling,Batch Formulation
Steps after
Dough Handling,Baking,Cooling,Packing,Slicing
Input ingredients
bread dough,tortilla dough,pizza dough,bagel dough,doughnut batter,croissant dough,buns,rolls,English muffins,cookie dough,cake batter,muffin batter,pretzel dough,granola mixtures,energy bars mixtures,scone mixtures,cream filling,fig jam,pasta dough,taffy,brownie batter,sticky powders,gums,thickeners,stabilizers
Output ingredients
bread,tortillas,pizzas,bagels,doughnuts,croissants,buns,rolls,English muffins,cookies,cakes,muffins,pretzels,granola bars,energy bars,scones,cream-filled pastries,fig jam filling,pasta,taffy products,brownies
Market info
Peerless Food Equipment is known for manufacturing high-performance, customized food processing equipment. They specialize in dough handling, mixing, and batch management systems, with a strong reputation for reliability, innovation, and excellent customer service.

Technical Specifications


Compliance
ANSI/ASB/Z50.2/BISSC,CE Certified
Material
304 Stainless Steel
Surface finish
Ra 1.6 µm (Ra 63 µin)
Motor
High Efficiency,IEEE premium duty,IP65
Drive type
Direct drive with grid coupling
Tilt angle
Hydraulic bowl tilt 120° forward
Custom Mixer Cycle System (CMCS)
Allows creation and storage of mix cycles
Automation
Custom Mixer Cycle System
Bowl seals
FDA-approved
Maintenance
Zero maintenance trunnion bearings
Frame
Round tubular design
Finish
Non-directional
Cooling
Direct expansion refrigeration jacket
Tilt method
Hydraulic actuator
Control panel
NEMA 4X (IP66 rated) stainless steel
Grid coupling
Eliminates all belts,chains,and sprockets
Bowl guard
Stainless steel with interlocked hinged doors
Agitator Options
Triple Roller Bar,Double Sigma Arm,Single Sigma Arm

Operating Characteristics


Working mechanism
Kneading,High Shear
Automation level
Manual / PLC
Batch vs. continuous operation
Batch
Cleaning method
Toolless disassembly/reassembly
Changeover time
Quick due to slide gate and design
CIP/SIP
Toolless Design (Not specifically CIP/SIP)
Energy efficiency
High Efficiency,Premium Duty Motor

Material Compatibility


Food-grade stainless steel
304
Sanitation standards compliance
ANSI/ASB/Z50.2/BISSC,CE
Corrosive resistance
yes
Biological compatibility
FDA-approved
Cleanability
Non-directional finish,washdown-ready
Abrasion resistance
High efficiency motor,direct drive

Product type Characteristics


Product Type
Breads,flour tortillas,pizzas,bagels,doughnuts,croissants,buns,rolls,English muffins
Product Type
Wire-cut cookie dough,cake,doughnuts,muffins,pretzels,granola,energy bars,scones,cream filling,fig jam
Product Type
Cookies (moulded,laminated and sheeted),crackers,biscuits,corn tortillas,energy bars,pet food,cream filling
Product Type
Pasta dough,taffy,creams,brownie batter

Physical Characteristics


Feed/Discharge method
Direct drive with grid coupling
Control panel type
Allen Bradley Panel View +7
Discharge method
Hydraulic bowl tilt 120° forward
Frame material
304 Stainless Steel
Frame design
Round tubular
Bowl tilt
Up to 140° forward/reverse
Agitator type
Triple Roller Bar,Double Sigma Arm,Single Sigma Arm,High Shear
EZ Klean slide gate
Toolless disassembly and reassembly

Custom Options


Frame Type
Manual or automatic trough hooks
Trough Safety
Trough in-place safety sensors
Bowl Guard
Stainless steel with two interlocked hinged doors