Industrial bread process line

Optimize your bakery operations with a versatile bread processing line, designed to handle a variety of dough types while ensuring precise weight control, minimal flour usage, and high product quality, making it ideal for adapting to diverse production demands.

Processes Diverse Bread Types Efficiently

The Rademaker Industrial Bread Production Line revolutionizes bakery operations by offering a modular, flexible setup designed for medium to large scale bakeries. This equipment excels in producing a wide variety of bread types, from tin breads to high hydration artisan loaves, leveraging its comprehensive sheeting, cutting, rolling, and rounding processes.

With capacities ranging from 500 to 9,000 kg per hour, the line supports continuous, high-speed operations tailored to the needs of both commercial and artisan bakeries. Integration into existing production lines is seamless, thanks to its user-friendly PLC control system and automatic speed and height adjustments, ensuring precision in weight control and product consistency.

Energy efficiency is a priority, with minimal flour usage and optimized processing that preserves dough characteristics, vital for maintaining high product quality. Constructed with high hygiene standards, the system allows for easy cleaning and maintenance, reducing downtime.

Rademaker provides extensive customization options, allowing for tailored solutions through configurable modules that cater to specific production requirements, supported by Rademaker’s engineering expertise.

Benefits

  • Enhances productivity by enabling fast production changeovers with its modular design.
  • Reduces operational costs through minimized flour consumption and optimized energy use.
  • Ensures product consistency and quality with advanced weight control features.
  • Supports versatile production needs, accommodating a wide range of recipes and bread types.
  • Simplifies cleaning and maintenance, leading to reduced downtime and increased hygiene.

General


Applications
Quiches,Bread,Flatbreads,Laminated dough,Pizza,Pies,Croissants,Pastries,Donuts,Bread and buns
End products
Gluten free bread,Baguette sandwiches,Pavé,Baguette au kilometre (sliced or rolled),Baguette (sliced or rolled),French bread,Round bread,Sweet fingers - milk roll,Pointed baguette,Rolled loaves,Petit pain,Toastbrot (typ asiatisch und englisch),Two-coloured bread,Ciabatta,Freeform bread,Focaccia
Steps before
Mixing,Proofing
Steps after
Baking,Cooling,Packing
Input ingredients
dough,high water percentage dough,pre-fermented dough,Levain,mother dough,biga,sponge dough,bio ingredients,gluten free ingredients,flour
Output ingredients
tin breads,high-water absorption artisan breads,sweet fingers - milk roll,focaccia,french bread,baguette sandwiches,petit pain,gluten free bread,freeform bread,pavé,baguette au kilometre,rolled loaves,toastbrot,two-coloured bread,round bread,pointed baguette,ciabatta,sliced baguette,rolled baguette,cut breads,rolled breads,rounded breads,tin breads,toast bread,brioche,rolls,boule,sandwich rolls,hamburger buns
Market info
Rademaker is known for its expertise in manufacturing industrial bakery equipment, offering engineered-to-order solutions. They have a strong reputation for innovative, high-quality machines designed for efficiency and reliability in food production.

Technical Specifications


Capacity
500–9,000 kg/h
Working Widths
600 mm,800 mm,1,000 mm,1,200 mm
Automation
PLC-controlled
Flour Usage
Minimal
Product Quality
High
Stress Processing
Low
Accuracy
Excellent weight control
Production Changeover
Fast
Customization
Modular Design
Recipe Management
Automated
Height Adjustment
Automatic
Speed Adjustment
Automatic

Operating Characteristics


Working Mechanism
Modular and flexible bread line
Integrated Steps
Lamination,sheeting,moulding
Automation Level
User-friendly PLC line control
Changeover Time
Fast production changeovers
Cleaning Method
Designed for high hygiene levels
CIP/SIP
Not specified
Batch vs. Continuous Operation
Continuous industrial bread production
Energy Efficiency
Low operating costs

Physical Characteristics


Machine footprint
Modular design
Working width
600 mm | 800 mm | 1,000 mm | 1,200 mm
Discharge method
Guillotine and rotating knives
Control panel type
User-friendly PLC line control
Capacity range
500 to 9,000 kg per hour

Custom Options


Control panel type
User-friendly PLC line control
Automation level
Automatic speed,height adjustment
Modular design
Exchangeable modules for varied product output
Recipe management
Automatic