Industrial dough moulders for consistent bread quality
Achieve precision and uniformity in your bakery operations with advanced dough moulding solutions, ensuring perfect shape and crumb structure for a variety of bread products.
Shapes and Degasses Dough for Uniform Bread
The Benier Moulders from Royal Kaak employ a unique drum moulding principle to effectively shape and degas dough, ensuring a consistent crumb structure and uniform bread shape. Designed for artisanal to industrial-level bakery operations, these machines handle dough weights from 50 to 1,500 grams with capacities up to 6,000 pieces per hour. Key applications include producing French baguettes, sandwich loaves, buns, and artisan sourdough. These moulders feature pneumatically adjustable rolling pins and Teflon-coated hoppers for precise dough shaping and pressure control. They integrate seamlessly into existing production lines with easy-to-clean components and straightforward operation. Available with stainless steel construction, the moulders provide durability and hygiene, suitable for various bakery environments. Their compact design offers quick access for maintenance and adaptable configuration options to meet specific production needs.
Benefits
- Enhances product uniformity with precise dough control, resulting in consistent crumb structure and shape.
- Increases production efficiency with a capacity of up to 6,000 pieces per hour.
- Minimizes dough damage through a unique drum moulding process for improved quality.
- Facilitates easy cleaning and maintenance, reducing downtime and ensuring hygiene standards.
- Enables quick customization with adjustable settings for diverse bakery product requirements.
- Applications
- Buns,Freestanding bread,Tin bread,Rolls,Baguette
- End products
- Sandwich loaves,French baguettes,Artisan sourdough loaves,Hamburger buns,Dinner rolls
- Steps before
- Mixing,Dough Make-Up,Dough Dividing,First Proofing
- Steps after
- Final Proofing,Baking,Cooling,Packaging
- Input ingredients
- dough,dough pieces,rye dough,dough with high rye and/or water content
- Output ingredients
- shaped dough,bread with uniform shape,bread with consistent crumb structure,expanded dough ready for proofing
- Market info
- Royal Kaak is renowned for designing and manufacturing industrial bakery equipment, specializing in automated production lines and custom-engineered solutions, delivering innovative, efficient, and reliable equipment to enhance bakery production processes worldwide.
- Capacity
- Up to 6,000 pieces/hour
- Dough weight
- 50 – 1,500 grams
- Automation
- Easy to operate controls
- Cleaning method
- Easy access for cleaning
- Pressure adjustment
- Pneumatically adjustable
- Moulding principle
- Unique drum moulding
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Batch
- Changeover time
- Quick
- Cleaning method
- Manual
- Energy efficiency
- High
- Process control
- Enhanced dough control
- Quality assurance
- Fine and consistent crumb structure
- Capacity
- Up to 6,000 pieces/hour
- Abrasion resistance
- Teflon-coated components
- Biological compatibility
- Food-grade materials
- Cleanability
- Stainless steel design
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Density/particle size
- Able to handle varying dough consistencies
- Moulder type
- MS500 / BM500 / BM600 / MM600-ME600
- Drum moulding principle
- Unique drum moulding
- Adjustable rolling pin
- Teflon-coated
- Pressure adjustment
- Pneumatic
- Collecting bin
- Stainless steel
- Curling net material
- Stainless steel
- Pressure board
- Hinged,V-shaped pattern
- Infeed hopper
- Teflon-coated
- Control panel type
- Easy to understand and logically placed operating elements for the operator
- Pressure board adjustment
- Hinged,pneumatically operated with digital readout
- Roller adjustments
- Adjustable centering and moulding rollers
- Customization of seam thinning
- Pneumatically adjustable unrolling pressure
- Flour Duster
- Prevents dough accumulation
- Decoration options
- Various decoration containers for seeds