Automatic tray loading robot for bakery systems
Streamline your bakery’s tray handling by integrating a robotic solution that efficiently loads and unloads trays, eliminating tedious manual tasks and minimizing downtime in your roll baking systems.
Automates Tray Loading and Unloading in Bakeries
The Robomatic Tray Loading Robot from WP Bakery Technologies is an automated solution designed to optimize your bakery’s production line. This robotic system specializes in handling, loading, and unloading trays for roll baking systems, significantly reducing manual labor with its compact design and efficient operation. Capable of transporting trays and proofing boards of various sizes, it ensures seamless integration into your existing production flow. Its vibration-free operation and capability to change baking trolleys in just 15 seconds enhance throughput efficiency.
Ideal for applications such as bread rolls, hamburger buns, and various types of rolls, the Robomatic Robot can handle up to 180 trays per hour. With its simple WP NAVIGO II PROFI-CONTROL system, full automation is achievable, ensuring ease of use and minimal operator intervention. The equipment requires an electrical connection of 3 x 400 V, 50 Hz, and consumes only 1.7 kVA, making it energy efficient. Its modular design allows for additional features such as movable versions and third-party system attachments, ensuring flexibility in diverse production environments.
Built with robust materials, the robot provides durability and consistent performance, making it a vital asset for bakeries aiming for continuous, high-speed operations.
Benefits
- Enhances efficiency by automating tray handling and loading, reducing manual labor requirements.
- Supports continuous production with quick 15-second baking trolley changes, minimizing downtime.
- Provides flexible integration with existing systems through adjustable settings and moveable configurations.
- Improves energy efficiency, consuming only 1.7 kVA during operation.
- Increases throughput capability to handle up to 180 trays per hour, optimizing productivity.
- Applications
- Kaiser rolls,Bread rolls,Hot dog buns,Rack ovens,Stamped rolls,Multi-deck ovens,Bakery items,Hamburger buns,Roll baking systems
- End products
- Wachauer rolls,Button rolls,Kärntner rolls,Roundmoulded rolls,Raisin rolls,Dinner rolls,Slit rolls
- Steps before
- Dough preparation,Dough dividing,Dough roundmoulding,Proofing
- Steps after
- Baking,Proofing,Cooling,Packing
- Input ingredients
- trays,borderless trays,trays with two borders,trays with three borders,proofing boards,baking trolleys
- Output ingredients
- loaded trays,unloaded trays,baking trolleys after unloading
- Market info
- Werner & Pfleiderer Lebensmitteltechnik is known for manufacturing high-quality industrial equipment for the food processing industry, specializing in mixing and extrusion systems. They have a strong reputation for engineering expertise and innovative solutions tailored to customer needs.
- Tray Dimensions
- 580 x 780 mm and 580 x 980 mm
- Hourly output
- 180 trays / h
- Dimensions (L x W x H)
- 2,850 x 1,050 x 2,900 mm
- Weight
- 450 kg gross / 350 kg net
- Electrical Load Rating
- 3 x 400 V,50 Hz
- Power consumption
- 1.7 kVA
- Compressed Air Requirements
- approx. 5Nm³/hour at 6 to 10 bar
- Ceiling Height Requirement
- 2,950 mm
- Automation
- Fully automatic operation
- Baking trolley types programmable
- 99 types retrievable
- Tray Types Handled
- Borderless,Two Borders,Three Borders,Proofing Boards
- Standard Setting Positions
- Adjustable
- Automation Level
- Fully Automatic
- Changeover Time
- 15 seconds
- Operational Mode
- Jerk- and Vibration-Free
- Hourly Output
- 180 trays/h
- Tray material compatibility
- Metal / Plastic / Wood
- Corrosion resistance
- Yes
- Temperature resistance
- -20°C to 80°C
- Vibration resistance
- Yes
- Load Type
- Borders and proofing boards
- Tray Configuration
- Borderless,two or three borders
- Machine footprint
- 2,850 x 1,050 x 2,900 mm
- Weight
- 450 kg gross / 350 kg net
- Ceiling height requirement
- Minimum 2,950 mm
- Tray dimensions
- 580 x 780 mm and 580 x 980 mm
- Control panel type
- WP NAVIGO II PROFI-CONTROl
- Attachment to system side
- Right or Left
- Baking trolley entry
- Right or Left
- Board/tray sizes
- Custom sizes on request
- Movable version
- Yes/Optional