Industrial food processor for diverse applications
Optimize your production line with a versatile processor capable of chopping, granulating, and pureeing a variety of solid and slurry products for efficient rework and high-output operations.
Processes and Reduces Solids, Granules, and Slurries
The Comitrol Processor Models 3600 – 3675SL from Urschel Laboratories are specialized machines designed for precise material reduction in food and industrial applications. These processors operate continuously, leveraging a range of interchangeable cutting heads and impellers to execute chopping, flake cutting, granulating, pureeing, and emulsifying with exceptional accuracy. Ideal for industries including meat, seafood, bakery, and snack production, they process diverse raw materials into end-products like bread crumbs, granola clusters, and purees. With models varying in motor power from 10 HP to 75 HP, they suit various production capacities. The gravity-fed design allows for compact installation, while the stainless steel construction ensures durability and compliance with stringent hygiene standards. These machines integrate seamlessly into existing processing lines, featuring simplified cleaning procedures and low maintenance requirements. Optional customization and engineering support are available to meet specific production needs.
Benefits
- Enhances production efficiency with continuous operation, minimizing downtime.
- Versatile processing capabilities reduce waste by transforming diverse inputs into valuable end-products.
- Stainless steel construction ensures long-term durability and hygiene compliance.
- Compact design optimizes space utilization in processing facilities.
- Easy integration with existing systems facilitates seamless workflow and operational synergy.
- Applications
- Plant-based formulations,Sauces,Snacks,Pet food,Nut mixtures,Bakery items,Fruits,Meat and seafood,Sweets,Spices,Vegetables
- End products
- Coarse hummus,Tomatillo/onion puree,Flour tortilla shell fragments,Peach puree,Granola clusters,Polymer additives,Granulated bread,Salsa,Fish meal,Minced garlic,Avocado paste,Kale chips,Sandwich cookie crumbles,Granola/fruit/nut bars,Bread crumbs,Desiccated coconut,Dried chili pepper flakes,Peanut butter cracker filling,Coarse pineapple puree
- Steps before
- Pre-cutting,Sorting,Washing
- Steps after
- Further Reduction,Packaging,Quality Control
- Input ingredients
- bakery items rework,beef,poultry,seafood,byproducts,vegetables,fruits
- Output ingredients
- reworked bakery items,granola,puree,flakes,emulsified products,chopped meat,granulated vegetables/fruits,desiccated coconut,avocado paste,coarse puree,crumbs
- Market info
- Urschel is known for its expertise in precision cutting technology and manufacturing industrial food processing equipment, especially cutting machines. It has a strong reputation for quality and innovation in delivering engineered-to-order solutions for the food processing industry.
- Motor Power
- 10 HP (7.5 kW) to 75 HP (56.0 kW)
- Cutting Speed
- Up to 3600 RPM
- Machine Length
- 36.72" (933 mm) to 63.54" (1614 mm)
- Machine Height
- 38.80" (985 mm) to 62.43" (1586 mm)
- Machine Width
- 29.76" (756 mm) to 42.88" (1089 mm)
- Net Weight
- 400 lb (181 kg) to 1500 lb (681 kg)
- Input Size Max
- 2-1/2" (63.5 mm)
- Operation Type
- Continuous
- Working Mechanism
- Impeller-driven cutting
- Continuous Operation
- Yes
- Automation Level
- Manual/PLC
- Cleaning Method
- Easy cleanup and maintenance
- Capacity Variability
- Low to High
- Interchangeable Parts
- Yes,for cutting heads and impellers
- Pre-cutter Integration
- Often used as pre-cutter
- Product Input Size
- Up to 2-1/2" (63.5 mm)
- Motor Power
- 10-75 HP
- Sanitation
- Stainless steel construction
- Abrasion resistance
- Yes
- Biological compatibility
- Food-grade
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Input size limit
- Up to 2-1/2" (63.5 mm)
- Industry application
- Food processing
- Machine footprint
- Compact