Bread moulder for consistent dough shaping

Ensure uniform dough shaping and enhance bread quality with precision moulding, perfect for bakeries focused on consistent end-products like baguettes, ciabatta, and sourdough.

Shapes and Moulds Diverse Dough Products

The Moulder from GBT GmbH is engineered to streamline the shaping process for bakery manufacturers, offering precise and reliable moulding for various dough products. This equipment uses an advanced shaping mechanism to handle diverse applications, from artisan breads like ciabatta and sourdough to mass-produced items such as brioche buns and pita bread.

With its robust design, the moulder integrates seamlessly into your production line, offering versatile compatibility with upstream and downstream equipment, including dough dividers and tunnel ovens. It is capable of processing high volumes, ensuring consistent quality across each batch. The machine features PLC control with options for remote monitoring, allowing for real-time adjustments and efficient process management.

Available in durable stainless steel, the moulder is designed to withstand the rigors of industrial bakery environments while ensuring hygiene standards. It supports CIP cleaning systems, facilitating quick and thorough maintenance with minimal downtime. GBT GmbH offers customization options, including adjustments to moulding profiles and throughput capacities, to tailor the equipment to your specific production needs.

Benefits

  • Ensures consistent shaping quality to enhance product uniformity and appeal.
  • Increases production efficiency with high-speed moulding capabilities, reducing bottlenecks.
  • Minimizes maintenance downtime with a CIP-ready design, ensuring swift cleaning.
  • Offers production flexibilities by handling a wide range of dough types and shapes.
  • Enhances operational control and efficiency with integrated PLC-driven adjustments.

General


Applications
Dough products,Bread rolls,Arabian flatbread,Turkish pide,Bread,Flatbreads,Pizza,Tin bread,Hamburger buns,Basket bread
End products
Lavash,Kaiser rolls,Rye bread,Challah,Multigrain bread,Lahmacun,Manakish,Sourdough bread,Focaccia,Naan,Calzone,Coburg bun,Baguette,Ciabatta,Pita bread,Brioche buns
Steps before
Dough dividing,Rounding
Steps after
Strewing,Cutting,Intermediate proofing,Final proofing,Frosting
Input ingredients
dough
Output ingredients
moulded dough
Market info
GBT (Middleby) is known for manufacturing advanced industrial food processing and baking equipment, specializing in tailored engineered-to-order solutions. They hold a strong reputation for innovation and reliability in the industrial culinary equipment sector.

Technical Specifications


Automation
Fully automated
Capacity
Varies by model
Speed
High-speed operation
Size
Custom dimensions available
Control systems
Advanced PLC integration
Power consumption
Depends on configuration

Operating Characteristics


Working mechanism
Roller system / Belt system
Integrated steps
Moulding / Forming / Shaping
CIP/SIP
CIP 121°C / SIP 135°C
Batch vs. continuous operation
Inline Continuous
Automation level
PLC-Controlled
Changeover time
Quick changeover between products
Cleaning method
CIP / Manual
Energy efficiency
Low kWh/kg

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
Touchscreen / Button interface
Integration possibilities
SCADA / PLC
Compact footprint
Customizable to plant layout
Material options
Stainless steel / Food-grade contact parts
Discharge method
Belt / Direct discharge
Adjustable settings
Speed / Pressure