Industrial depanning solutions for baked goods

Streamline your bakery’s efficiency by integrating versatile depanning technologies that handle multiple baked goods with precision, reducing handling time and product damage while seamlessly fitting into continuous production setups.

Efficiently Depans and Discharges Baked Products

NewCap offers a range of depanning solutions designed for industrial bakeries, providing efficient removal of baked goods from their forms while maintaining product integrity. The In-line Vacuum Depanner is ideal for handling large quantities of various bakery items, integrating seamlessly into automated production lines with optional delidding functions. For precision removal, the Pick & Place Depanner uses a vacuum or needle mechanism for vertical extraction, suited for delicate bread types. The Scrabble Depanner gently transfers soft buns and rolls, minimizing noise and energy consumption. For robust capabilities, the Push Depanner utilizes an arm to discharge products from trays, while the Tilting Depanner facilitates high-speed operations by inverting forms. The Fakhir Depanner employs adjustable pins for handling diverse product geometries, ensuring smooth operation in continuous, high-speed environments. These modules offer customization and engineering support to fit specific product lines, enhancing efficiency in the bakery sector.

Benefits

  • Enhances production efficiency with continuous, high-speed operation.
  • Minimizes product damage through gentle handling mechanisms.
  • Reduces operational noise and energy consumption for cost-effective processing.
  • Allows seamless integration into existing bakery lines, enhancing workflow.
  • Supports diverse product forms, maximizing equipment versatility.

General


Applications
Buns,Loaves,Bread,Rolls,Bakery products,Soft buns
End products
Soft sandwich rolls,Baguettes,Rye bread rolls,White bread loaves,Sourdough bread,Whole wheat bread loaves,Artisan bread,Hot dog rolls,Ciabatta loaves,Multigrain buns,Hamburger buns,Focaccia bread,Dinner rolls,Brioche buns
Steps before
Baking,Proofing,Cooling
Steps after
Product Discharge,Packaging,Distribution
Input ingredients
baking form,loaves,buns,rolls,bread,baking tin,baking trays
Output ingredients
depanned loaves,depanned buns,depanned rolls,depanned bread,depanned products,products on product discharge conveyor
Market info

Technical Specifications


Depanning Type
In-line Vacuum / Pick,Place / Scrabble / Push / Tilting / Fakhir
Handling Capability
Loaves,buns,rolls
Automation
Integrated in-line delidding function (optional for the In-line Vacuum depanner)
Noise Level
Silent (for Scrabble depanner)
Energy Efficiency
Energy saving (for Scrabble depanner)
Movement Type
Vertical / Arm push / Tilting / Horizontal (scrabbling)
Conveyor Integration
Integrated product discharge conveyor

Operating Characteristics


Working mechanism
In-line Vacuum,Pick,Place,Scrabble,Push,Tilting,Fakhir
Integrated steps
In-line delidding function
Flow type
Inline Continuous
Energy efficiency
Silent and energy saving (Scrabble depanner)
Changeover time
Applicable to various product types
Automation level
Manual / Automated

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
In-line,Pick,Place,Scrabble,Push,Tilting,Fakhir depanner setups
Discharge method
Conveyor discharge for all depanner types
Baking form compatibility
Loaves,buns,rolls,baking trays,baking tins
Movement type
Vertical (Pick,Place),Push,Tilt,Scrabble
Nozzle/Retractor design
Suction plate,needle bar (Pick,Place)
Nose radius
Small (Scrabble depanner)
Frame design
Solid tilting frame (Tilting depanner)

Custom Options


Vacuum Depanner Options
In-line Vacuum,Pick,Place,Scrabble,Push,Tilting,Fakhir
Depanner Functionality
Integrated in-line delidding function
Depanner Type
Vacuum or Needle Principle
Depanning Movement
Vertical,Tilting
Energy Efficiency
Energy saving design
Noise Level
Silent operation