Automated dough loading system for bakeries

Streamline your bakery operations with an automated system that efficiently loads and transports dough pieces, minimizing manual labor and enhancing process reliability through robotic precision.

Automates Loading and Transport of Dough Pieces

The WP Automatic Loader from WP Riehle is an advanced robotic solution tailored for bakery operations, efficiently automating the transfer and handling of dough pieces. This system specializes in systematically unloading rack trolleys and feeding dough pieces directly into accompanying equipment, such as lye application units, at precise intervals. Ideal for processing bread rolls, croissants, baguettes, and various pretzel forms, the WP Automatic Loader enhances workflow efficiency by reducing the manual labor associated with repetitive loading tasks, ensuring seamless integration into existing production lines.

Engineered for adaptability in food processing and baking applications, its automated mechanism ensures consistent product flow, accommodating the manufacturing demands of industrial baking facilities and food processing companies. The WP Automatic Loader supports improved production reliability through its precise, PLC-controlled operations, delivering labor savings and consistency. Optional configurations and engineering support allow customization to meet specific operational requirements, promoting ease of maintenance and minimal downtime.

Benefits

  • Enhances productivity by automating labor-intensive loading tasks, freeing up workforce for other critical activities.
  • Increases operational reliability and consistency through precise, PLC-controlled feeding intervals.
  • Integrates seamlessly with existing production lines for efficient product flow and minimal disruptions.
  • Addresses labor shortages by automating manual dough handling processes, reducing dependency on manual labor.
  • Customizable to specific production requirements, supporting tailored workflow solutions.

General


Applications
Bakery products,Pretzels,Dough pieces
End products
Baguettes,Bread rolls,Soft pretzels,Pretzel sticks,Croissants,Pretzel buns,Sourdough loaves
Steps before
Docking of rack trolley,Preparation of dough pieces
Steps after
Lye application,Systematic emptying,Product transport
Input ingredients
dough pieces,rack trolley
Output ingredients
system,lye application unit,docked rack trolley systematically emptied
Market info

Technical Specifications


Automation
Automated product transport
Automation
Automated loading of a bakery machine
Process reliability
Increased planning and process reliability
Feeding method
Regular feeding
Systematic loading/unloading
Systematic unloading of rack trolleys
Interval feeding
Feeds dough pieces at predefined intervals

Operating Characteristics


Working mechanism
Systematic unloading of rack trolleys
Integrated steps
Automated loading and feeding of dough pieces
Batch vs. continuous operation
Continuous operation
Automation level
Automated product transport
Changeover time
Minimal due to automated process
Cleaning method
Relieves manual strain

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Feed/Discharge Method
Automated product transport
Discharge Method
Systematic unloading of rack trolleys

Custom Options


Control panel type
HMI / Touchscreen
Integration possibilities
Compatible with WP Scoring Robot,WP Robot
Automation level
Fully Automated