Automated modified atmosphere packaging solution for pre-wrapped trays
Streamline your packaging process with high-speed, automated systems designed to efficiently create retail-ready packages by incorporating precise vacuum and gas levels, ensuring product freshness and extended shelf life.
Inserts, Seals, and Packs Retail-Ready Bags
The MasterPACKer X5 from CV-TEK is a fully automated modified atmosphere packaging (MAP) system designed to streamline retail-ready food packaging production. With its compact footprint, the machine efficiently inserts pre-wrapped trays into mother bags, utilizing dual high-flow snorkels for speeds up to 15 bags per minute. Its PLC controls ensure precise vacuum and gas flushing, allowing for optimal atmosphere levels to extend product shelf life for meats, bakery items, and processed foods.
Designed for simplicity, the touch-screen control panel enables easy operation, including automated double and triple layering adjustments. The 62-inch impulse seal bar provides strong, reliable seals while remaining cool to the touch for safety. The all-stainless steel open frame and IP68/IP69 washdown capability facilitate quick cleaning and hygiene, crucial for the food industry.
The MasterPACKer X5 supports regular and narrow configurations, meeting diverse space requirements on production floors. Ideal for high-speed operations, it integrates seamlessly into existing production lines, reducing labor costs with single-operator functionality.
Benefits
- Enhances packaging efficiency, processing up to 15 bags per minute.
- Reduces labor costs with user-friendly, single-operator touch-screen controls.
- Ensures product freshness through consistent vacuum and optimal gas flushing.
- Simplifies cleaning with an all-stainless steel design and IP68/IP69 washdown capability.
- Adapts to space constraints with regular and narrow configuration options.
- Applications
- Meat products,Bread,Processed foods,Bakery items,Bacon,Case-ready meats
- End products
- Vacuum-packed bacon strips,Ground beef trays,Burger buns,Packaged sandwich bread,Marinated chicken fillets,Croissants,Turkey breast slices,Deli rollups,Pre-sliced salami,Sliced ham,Hot dog sausages
- Steps before
- pre-wrapping trays
- Steps after
- retail ready distribution,product switch-out,case packing
- Input ingredients
- pre-wrapped trays,packaging films
- Output ingredients
- mother bags,case-ready bags
- Market info
- CV-TEK (Middleby) is known for its expertise in designing and manufacturing modified atmosphere packaging (MAP) systems, offering innovative packaging solutions that enhance product shelf life and quality in the food processing industry.
- Speed
- 15 mother bags per minute
- Bag Capacity
- 2 bags per cycle
- Seal Bar Width
- 62 inches
- Automation Level
- Fully automated
- Control Type
- PLC-controlled touchscreen
- Layer Change Capability
- Single,double,and triple layer
- Hygienic Design
- Stainless steel,IP68/IP69 washdown capability
- Internal Cleaning
- Shaft-driven film unwind and lean-in-place system
- Configuration Options
- Regular and Narrow
- Automation level
- Fully automated
- Bag insertion speed
- 15 bags per minute
- Layer change capability
- Single,double,triple
- Control system
- Touch-screen PLC
- Cycle rate
- 2 bags per cycle
- Flexibility
- High,due to PLC controls
- Operator requirement
- Single operator
- Hygienic design
- All-stainless steel
- Corrosive resistance (e.g. acids)
- Stainless steel
- Cleanability
- IP68 / IP69 washdown capability
- Bag type
- Mother bag
- Product types
- Bacon,case pack meats,bread
- Machine footprint
- Compact design
- Seal bar size
- 62" wide impulse seal bar
- Configuration options
- Regular / Narrow configurations
- Control panel type
- Touchscreen control panel
- Ergonomics
- Ergonomic control location
- Material
- All-stainless steel open frame
- Design
- Staft-driven film unwind
- Compact footprint
- Regular and Narrow configuration
- Control panel type
- Touchscreen control panel
- Discharge method
- Automatic insertion into mother bags
- Seal bar length
- 62" impulse seal bar
- Layer capability
- Single,double,and triple layers
- Hygienic design
- Stainless steel,IP68/IP69 washdown capability