Bread moulders for bakery production

Efficiently shape various bread types like baguettes and ciabatta, ensuring consistent loaf sizes and textures with precise sheeting and moulding processes.

Moulds and Shapes Artisan Bread Loaves

The Shaffer Bread Moulders are designed to meet the demands of industrial baking operations by providing precise moulding for a range of artisan bread products, including French bread, rye, and sourdough loaves. With a capacity range from 6,600 lbs to 32,000 lbs, these moulders offer flexibility for various production scales. The equipment utilizes independent VFD direct drive sheeting rollers, ensuring controlled dough elongation and consistent loaf formation. Integrated with variable speed conveyors and magnetic pan indexing systems, the Shaffer moulders seamlessly fit into automated production lines, enhancing throughput up to 100 pieces per minute. Constructed with stainless steel components for durability, these machines comply with USDA and CE standards and feature easy sanitation access with a conveyor style pressure board. Customization options, including high-speed curling belts and motorized pressure boards, allow for tailored configurations to meet specific production requirements.

Benefits

  • Enhances production speed with up to 100 loaves per minute.
  • Ensures consistent loaf quality and shape, reducing product wastage.
  • Lowers labor costs through automation and minimal manual intervention.
  • Facilitates seamless line integration with variable speed conveyors.
  • Simplifies maintenance with easy-access, stainless steel construction.

General


Applications
Bread,Loaves,Bakery products
End products
Multigrain bread,Rye bread,Sandwich loaves,Baguettes,Brioche loaves,Whole wheat loaves,French bread,Sourdough loaves,Ciabatta,Artisan bread
Steps before
Mixing,Dough Chunking,Dough Pumping,Dough Kibbling,Dough Conveying
Steps after
Baking,Cooling,Packaging
Input ingredients
dough,flour
Output ingredients
bread loaves,moulded bread
Market info
Shaffer is known for designing and manufacturing industrial mixing equipment, primarily for the baking industry, including dough mixers and processing systems. They are recognized for their expertise in creating customized solutions that enhance efficiency and meet specific customer needs.

Technical Specifications


Moulded Bread Length
6 to 16 inches (152 to 406 millimeters)
Loaf Weight
8 to 48 ounces (227 to 1361 grams)
Speed
Up to 80 or 100 pieces per minute
Batch Capacity
600 to More than 1,600 lbs
Material
Stainless Steel
Drive Type
Independent VFD Direct Drive
Roller Material
Virgin White Teflon® covered
Moulding Belt Width
22″ Wide
Compliance
UL,cUL,BISSC,ANSI,USDA,and CE

Operating Characteristics


Operating Speed
80 to 100 pieces/minute
Loaf Weight Capacity
8 to 48 ounces (227 to 1361 grams)
Moulded Length
6 to 16 inches (152 to 406 millimeters)
Batch Capacity
600 to 1,600 lbs,More than 1,600 lbs
Automation Level
Operator Interface Controls
Variable Speed Control
Flour Dusters and Conveyor Belt
Pressure Board Adjustment
Adjustable side guides,height adjustment
Sanitation
Hinged Design for Easy Sanitation

Material Compatibility


Cleanability
Easy to clean stainless steel components
Corrosive resistance (e.g. acids)
Stainless steel construction

Physical Characteristics


Machine footprint
Varies by model
Moulded loaf length
6 to 16 inches (152 to 406 mm)
Moulded loaf weight
8 to 48 ounces (227 to 1361 grams)
Speed
Up to 80 or 100 pieces per minute
Material
Stainless Steel

Custom Options


Control panel type
Operator Interface Controls
Variable Speed Control
For Flour Dusters and Moulding Belt
Magnetic Pan Indexing System
Direct Drive
Pressure Board
Motorized,Hinged Design for Sanitation
Optional Features
High Speed Curling Belt,Self-Centering Side Guides
Drive System
Independent VFD Direct Drive
Sheeter and Roller Type
Virgin White Teflon® Covered