Sourdough fermentation unit for rye pre-doughs
Optimize your sourdough production with this compact unit, enabling precise control over fermentation and mixing processes for consistent, high-quality bread outputs.
Processes and Agitates Rye and Wheat Sourdoughs
The Rye Ecoline, offered by DIOSNA, is a comprehensive fermentation system tailored for bakeries and food manufacturers. This compact and mobile unit excels in the precise production of rye and wheat sourdoughs, featuring a process-optimized control program that ensures consistent quality and reproducible results. Equipped with an anchor agitator featuring a wall and bottom scraper, it guarantees efficient, lump-free mixing. With flexible fermentation times and stirring intervals, you can produce up to 2 tonnes of pre-dough daily in minimal space. The single-walled stainless steel fermenter with PLC control is user-friendly, facilitating smooth integration into pre-processing or processing lines. Its dry-running BT3 gear pump adds reliability, while the system’s design ensures ease of cleaning and maintenance. Suitable for producing rye and multi-grain breads, this equipment supports various dough consistencies, from solid to slurry, making it versatile for diverse bakery applications.
Benefits
- Enhances production efficiency by enabling up to 2 tonnes of pre-dough daily.
- Reduces labor costs with easy-to-use PLC-controlled operation.
- Ensures consistent dough quality with precision-controlled fermentation and mixing.
- Saves space with its compact and mobile design.
- Facilitates quick and thorough cleaning with a hygiene-friendly stainless steel construction.
- Applications
- Bakery,Wheat pre-dough,Pre-dough,Sourdough,Rye sourdough
- End products
- Multigrain bread,Rye bread,Rye rolls,Sourdough bread,Wheat rolls,Sourdough loaves,Baguette,Ciabatta,Whole wheat bread,Artisan bread
- Steps before
- Ingredient Weighing,Ingredient Preparation
- Steps after
- Dough Resting,Baking,Packaging
- Input ingredients
- rye flour,water,DIOStart starter cultures
- Output ingredients
- rye sourdough,wheat pre-dough,multi-stage sourdough
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Fermenter Capacity
- 500 L / 1000 L
- Pre-dough Capacity
- 300 kg / 600 kg
- Automation
- PLC-controlled
- Fermentation Times
- Variable
- Stirring Intervals
- Flexible
- Agitator Type
- Anchor with wall and floor scraper
- Pump Type
- Dry-running BT3 gear pump
- Dosing Hose Return Bend
- 180°
- Control Panel
- Touch panel
- Automation level
- Process-optimised programme,PLC-controlled
- Cleaning method
- Hygiene- and cleaning-friendly design
- Reproducibility
- Reproducible processes with DIOStart
- Mobility
- Mobile and ready to plug in
- Flexibility
- Variable fermentation times and flexible stirring intervals
- Batch vs. continuous operation
- Batch
- Capacity
- Up to 2 tonnes of pre-dough per day
- Cleanability
- Hygiene-friendly design
- Biological compatibility
- Sourdough production
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Compact footprint
- Yes
- Mobile unit
- Yes,ready to plug in
- Volume capacity
- 500 L / 1000 L
- Construction material
- Stainless steel
- Agitator type
- Anchor agitator with wall and bottom scraper
- Discharge method
- Dry-running BT3 gear pump
- Control panel type
- PLC control with touch panel
- Fermentation container type
- Single-walled stainless steel fermenter
- Control panel type
- PLC control with touch panel
- Fermentation time
- Variable
- Stirring intervals
- Flexible
- Anchor agitator
- With wall and bottom scraper