Sourdough fermentation unit for rye pre-doughs

Optimize your sourdough production with this compact unit, enabling precise control over fermentation and mixing processes for consistent, high-quality bread outputs.

Processes and Agitates Rye and Wheat Sourdoughs

The Rye Ecoline, offered by DIOSNA, is a comprehensive fermentation system tailored for bakeries and food manufacturers. This compact and mobile unit excels in the precise production of rye and wheat sourdoughs, featuring a process-optimized control program that ensures consistent quality and reproducible results. Equipped with an anchor agitator featuring a wall and bottom scraper, it guarantees efficient, lump-free mixing. With flexible fermentation times and stirring intervals, you can produce up to 2 tonnes of pre-dough daily in minimal space. The single-walled stainless steel fermenter with PLC control is user-friendly, facilitating smooth integration into pre-processing or processing lines. Its dry-running BT3 gear pump adds reliability, while the system’s design ensures ease of cleaning and maintenance. Suitable for producing rye and multi-grain breads, this equipment supports various dough consistencies, from solid to slurry, making it versatile for diverse bakery applications.

Benefits

  • Enhances production efficiency by enabling up to 2 tonnes of pre-dough daily.
  • Reduces labor costs with easy-to-use PLC-controlled operation.
  • Ensures consistent dough quality with precision-controlled fermentation and mixing.
  • Saves space with its compact and mobile design.
  • Facilitates quick and thorough cleaning with a hygiene-friendly stainless steel construction.

General


Applications
Bakery,Wheat pre-dough,Pre-dough,Sourdough,Rye sourdough
End products
Multigrain bread,Rye bread,Rye rolls,Sourdough bread,Wheat rolls,Sourdough loaves,Baguette,Ciabatta,Whole wheat bread,Artisan bread
Steps before
Ingredient Weighing,Ingredient Preparation
Steps after
Dough Resting,Baking,Packaging
Input ingredients
rye flour,water,DIOStart starter cultures
Output ingredients
rye sourdough,wheat pre-dough,multi-stage sourdough
Market info
Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.

Technical Specifications


Fermenter Capacity
500 L / 1000 L
Pre-dough Capacity
300 kg / 600 kg
Automation
PLC-controlled
Fermentation Times
Variable
Stirring Intervals
Flexible
Agitator Type
Anchor with wall and floor scraper
Pump Type
Dry-running BT3 gear pump
Dosing Hose Return Bend
180°
Control Panel
Touch panel

Operating Characteristics


Automation level
Process-optimised programme,PLC-controlled
Cleaning method
Hygiene- and cleaning-friendly design
Reproducibility
Reproducible processes with DIOStart
Mobility
Mobile and ready to plug in
Flexibility
Variable fermentation times and flexible stirring intervals
Batch vs. continuous operation
Batch
Capacity
Up to 2 tonnes of pre-dough per day

Material Compatibility


Cleanability
Hygiene-friendly design
Biological compatibility
Sourdough production
Corrosive resistance (e.g. acids)
Stainless steel construction

Physical Characteristics


Compact footprint
Yes
Mobile unit
Yes,ready to plug in
Volume capacity
500 L / 1000 L
Construction material
Stainless steel
Agitator type
Anchor agitator with wall and bottom scraper
Discharge method
Dry-running BT3 gear pump
Control panel type
PLC control with touch panel
Fermentation container type
Single-walled stainless steel fermenter

Custom Options


Control panel type
PLC control with touch panel
Fermentation time
Variable
Stirring intervals
Flexible
Anchor agitator
With wall and bottom scraper