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Maker - Product Challenge

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Changemakers

Bread Moulding Equipment

<span style="font-weight: 400">The molding process is often included in bakery products. Utilizing molding equipment guarantees a uniform shape, weight, and size. The molding machine first gently flattens the dough mix by going through a sheeter, where a series of rollers press the thin piece of dough. The sheet is then cut into the specified shape and, depending on your final product, may be rolled by using a curling chain. After the molding, other ingredients may be added before the products are conveyed for baking or freezing.</span>

Moulding

The Roman quip “bread and circuses” says everything about the ubiquity of loaves through the ages. But although flour, yeast, and water are still the main bread recipe ingredients today, the baking process as well as the bakery equipment available, takes this basic formula to new avenues. From sprouted wheat challah to beetroot ciabatta and protein rolls, breadmaking has changed considerably since the time of the Roman empire.

Bread

Automated bread molders should form various types of dough into a range of ciabattas and baguettes. They should produce Italian-style open cell structures, or closed cell, more compact textures to suit a particular customer niche in a market.


<h2>Dough Moulding Machine for Baguettes and Ciabattas</h2>
The Trivi CIA molding machine can produce high-quality bread using high-moisture or pre-fermented dough. Automated controls produce ciabattas and baguettes to consistently high standards reminiscent of artisanal products. Both open-cell and closed-cell dough textures are possible.

This machinery produces full, half, quarter, and one-eighth size baguettes with optional seeds sprinkled. Ciabatta is available fully-baked, or par-baked for freezing, while the rustic bread batons have a crunchy crust with pointed ends but soft textures inside.

Its dough sheeters deliver excellent quality without stressing the product, while weight control devices promote weight consistency and quality.

Square or rectangular moulding machine for bread

Dough for speciality breads must first be rolled into sheets of varying thickness, to facilitate forming of rolls, bread sticks, pizza bases, and focaccia. High moisture choux pastry for eclairs and profiteroles requires additional moisture for more flexible dough. The water steams during baking enable the products to expand.


<h2>Automatic sheeter for plain dough</h2>
The Trivi-Z automatic plain dough sheeter is ideal for processing straight dough recipes which do not require grease or fat layers. It incorporates a moisture extruder especially designed for processing product containing over 75% of water. The machine accommodates different dough thicknesses for speciality breads.

This plain dough sheeter adapts to customer requirements, and automatically rolls out sheets suitable for a wide variety of applications at industrial scale. These include bread sticks, pizza, focaccia, ciabatta, baguettes, flat breads, tin breads, snacks and so on.

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Automatic bread dough sheeter

There is a wide range of commercial dough sheeters available, many of which are purpose-built for specific bakery processes such as plain bread dough and puff pastry processing. A general purpose manufacturing bakery may consider a plain dough sheeter for bread and rolls as a starter machine. However the dough sheeter does need to be modular to accommodate more diverse requirements in the future.


<h2>General purpose dough sheeter</h2>
The Trivi TRI-E dough sheeter is especially designed to meet current and future customer requirements. This base model delivers a complete product, starting with raw dough blocks and ending with a continuous sheet ready to be processed into finished bakery goods. However, it does not automatically feed dough sheet to the next machine.

This provides a firm foundation for an evolving bakery production line. This dough sheeter meets customer requirements for basic, rolled out dough at an industrial scale. It is especially cost effective because it avoids purchasing more sophisticated equipment until the need arises.

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Semi-automatic dough sheeter

As great snacks and accompaniments to meals rolled bread is a staple product in commercial bakeries. A roll molding machine takes lumps of dough from a continuous sheet and molds them to the desired shape. It must be sufficiently flexible to process plain rolls, baps, croissants, buns, and others when adjusted accordingly.


<h2>A moulding machine for a wide range of rolled bread</h2>
The Trivi PNM molding machine creates loaves of desired bread shapes to customer requirements. The molding machine accepts a continuous dough sheet, separates it into the desired portions, and produces rolls of various sizes and shapes of bread for freezing or baking.

This molding machine accommodates cereal, wholegrain, and other dough recipes and incorporates an automated seed depositor. Weight control devices ensure unparalleled texture, quality, and weight consistency. It can process standard or high moisture dough to industrial capacity.

Moulding machine for rolled bread

Croissants are a popular line in commercial bakeries and are sold in high volumes. An automatic croissant molding machine should be able to form raw dough in a range of different sizes and weights to suit local customs. These may require a variety of recipes in both straight and crescent shapes.


<h2>A versatile machine for industrial-scale croissant moulding</h2>
The Trivi MC15 molding machine for straight and crescent croissants shapes dough portions from 8 to 250-gram weights. It can add fillings to customer requirements from savory stuffings, to fruity jams and delicate creams.

The finished product is suitable for baking immediately, or for freezing to get a freshly baked taste later. This machine can process various dough types and produces a wide range of croissants according to local customs.

Moulding machine for croissant

Breadsticks are popular as an appetizer in restaurants or as a starter served with prosciutto or topped with butter, garlic and cheese. Presentation is an all-important factor. The breadsticks must be consistently attractive with just the right crunchy texture.


<h2>Bread stick moulding machine for consistent quality</h2>
The Trivia MGS molding machine results from a journey that started 65 years ago when the company started making breadsticks production equipment. Its engineers realized the secret lay in the dough recipe and the molding process. Their specially developed method can produce breadsticks with perfect color and texture after baking.

This machine rolls out 200 to 2,000 millimeter-wide dough sheets and can produce 100 to 800 kilograms of product per hour. An automatic dough quantity adjuster in the extruder ensures consistent quality. Product length is fully adjustable, and there is an optional cheese, grain, or salt depositor.

Moulding machine for bread sticks

Chocolate bars are popular snacks and gifts for many occasions and events, dating back to the Mayans and the Aztecs. They may also include other ingredients such as caramel, fruits, or nuts. Considering making chocolate bars? Make sure, though, that your chocolate bar making equipment can cover various processes such as grinding and melting, tempering, refining, and cooling.

Chocolate bars

Everything tastes like porridge, the saying goes. That may be an exaggeration, but in theory, reaction flavors could make everything taste the same. Thankfully, flavorists and chemists in the flavor industry are more inventive than that, and colorful process flavors treat our taste buds to a broad palette of sensations, flavors and aromas.

Reaction flavors

Cocoa butter is the fat product of cocoa liquor. It is an integral part of the chocolate-making process. To make cocoa butter, roast and process cocoa beans with the help of a cocoa butter production machine. After that, it undergoes continuous crushing – forming a rich liquid, known as cocoa liquor. You can finally press the liquid to extract cocoa butter.

Cocoa butter

Croissants have crossed global barriers to become a widely consumed pastry, unique for its rich buttery taste and crispy exterior. Regardless of location, the croissant production process involves creating laminated dough by repeatedly folding and rolling butter into dough. Temperature regulation is crucial to the croissant making process as too warm temperatures negatively affect the overall outcome.

Croissants

The billions of microbes living in our gut have a significant impact on gastrointestinal health, mood, and behavior. Every individual develops their microbiome community. Probiotic processing technology makes sure that harmful bacteria never outnumber good citizens.

Probiotics

The first digital B2B marketplace for food ingredients and food product development.

<a href="http://www.12taste.com">1-2-Taste</a> is revolutionizing the food ingredients industry. It is the world’s first platform that allows all food &amp; beverage companies easy access to food &amp; beverage ingredients: easy to find, easy to select, and easy to order. Whether you are looking for regular ingredients, innovative ingredients, or innovation support, 1-2-Taste is your partner!


<h2>Find, Choose, and Order Ingredients on 1-2-Taste</h2>
1-2-Taste offers ingredients such as flavors, colors, fruit and vegetable-based ingredients, sweeteners, texturizers, fibers, nutraceuticals, proteins, emulsifiers, starches, taste improvers, and much more for many applications. Are you a food producer looking for ingredients or services for the savory, bakery, ice cream, confectionery, beverage &amp; dairy, or meat processing/alternatives industry?
<h2>Why use 1-2-Taste to order your ingredients?</h2>
<ul>
 	<li>Choose from multiple packaging sizes for each ingredient: sample, packaging for small production runs, pallets, or more.</li>
 	<li>Pay by Invoice on flexible Net Payment Terms (30 days): Simply select your desired ingredients, place your order, and our real-time credit allocation system takes care of handling the order.</li>
 	<li>1-2-Taste has over 1,000 ingredients available online for your food business. Shipped straight from the 1-2-Taste suppliers' stock in the EU for fast delivery.</li>
 	<li>View prices for all ingredients conveniently online. No login required, simply go to <a href="http://www.12taste.com">www.12taste.com</a> and view the price of the ingredient you need.</li>
</ul>
[embed]https://www.youtube.com/watch?v=DDv2TzOH_Vg&t=15s[/embed]

Order all your food Ingredients easily online at 1-2-Taste

Food

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

You can’t buy happiness, but you can buy chocolate; that’s basically the same thing. We were not surprised to discover that chocolate - to be specific, cocoa beans – was so valuable that it was used as a currency in Mayan times. When making chocolate, cocoa beans need to be dried, fermented, and roasted before using chocolate making equipment to turn them into your favorite chocolate product.

Chocolate

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

“A party without cake is just a meeting.” America's beloved chef, Julia Child, couldn't have been more right. Nowadays, cakes are a blaze of colors and flavors and it's amazing to think that it only takes a few basic ingredients and steps to make them. Mix fat, flour, eggs, sugar, water and salt to make the batter. After baking and cooling it, let your imagination run wild when it comes to toppings, fillings, and decorations.

Cakes

Making.com is a new online platform that helps makers find production technology quicker by grouping it around the products they make.

<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m">Bakery products and cocoa beans go famously together. But what about cocoa shells?</div>
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<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m">We never thought of that combination until visiting <a href="https://intersac.be/nl/oplossingen/cocoa-paper-assortiment/">Intersac packaging</a>. And the result is delightful.</div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m"></div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m">The specialist container manufacturing company is using innovative technology to produce fully compostable moulding trays from cocoa husks.</div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m"></div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m">Cocoa Paper<img class="Emoji" title=":tm:" src="data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAAEAAAABCAQAAAC1HAwCAAAAC0lEQVR42mNgYAAAAAMAASsJTYQAAAAASUVORK5CYII=" alt="™️" /> is a high-quality material with a distinctive texture and an original texture.</div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m"></div>

#Changemaker: Moulding trays from spent cocoa shells

<span style="font-weight: 400">Cocoa production and the cocoa industry uses industrial processing technology to process and manufacture high quality cocoa products in many different forms. Did you know that cacao cultivation goes back centuries - to be specific, about 5300 years? </span><span style="font-weight: 400">This plant, with its long history, is also known for its versatile usage. From </span><span style="font-weight: 400">cocoa nips to cocoa butter, cocoa becomes a base to produce multiple products, ranging from food products to cosmetics. As you may already know, chocolate products are all made from cocoa as well. Hence, depending on what you intend to produce as the end product, as well as your recipe, your cocoa processing equipment line may change.</span>

Cocoa

Find production technology for Bread Moulding, and connect directly with leading machine manufacturers worldwide