All-in-one inspection system with leak detection, x-ray, and weighing

Optimize your production line with a compact system that performs micro-leak detection, X-ray inspection, and dynamic weighing, ensuring every packaged product meets stringent quality standards without the need for multiple machines.

Detects Leaks, Contaminants, and Ensures Accurate Weighing

The ALL-IN-ONE with LDS / XR / CW from Antares Vision Group revolutionizes food inspection with its integration of micro-leak detection, X-ray inspection, and dynamic weighing into a single system. Utilizing laser or IR spectroscopy, it detects micro-leaks by identifying escaping gas molecules, ensuring the integrity of MAP packaged products and baked goods. Subsequently, the X-ray module identifies a wide range of contaminants, including glass, metal, and high-density plastics, even in metalized packaging. The system’s dynamic weighing unit precisely measures product weight, ensuring compliance with nominal values.

Ideal for the food industry, this versatile machine caters to applications from packaged sandwiches to frozen meals. Engineered for high-speed, continuous, and automated operations, it supports seamless integration into existing production lines with its compact footprint and single control interface. Notably, it offers reduced energy consumption and quick product changeovers, supported by automatic recipe settings.

Material choices emphasize durability and compliance with food safety standards such as HACCP, BRC, and IFS. The system’s compliance capabilities extend with the option of MID-approved weighing. This equipment facilitates cleaning and maintenance with differentiated waste outputs and centralized data acquisition. Antares Vision Group also provides customization and engineering support, ensuring the equipment meets specific operational requirements and enhances total cost efficiency.

Benefits

  • Enhances production efficiency by integrating leak detection, contamination identification, and precise weighing in one system.
  • Optimizes space with a compact design, reducing the need for multiple machines.
  • Lowers operational costs with reduced energy consumption and shared data interfaces.
  • Ensures compliance with global quality standards, supporting GMP, HACCP, BRC, and IFS certifications.
  • Minimizes product waste and recalls by ensuring packaging integrity and accurate weight verification.

General


Applications
Baked products,Food industry,Packaged foods,Map packaged products
End products
Packaged sandwiches,Frozen meals,Meal kits,Deli meats,Pre-packaged vegetables,Bread,Packaged cheese,Snack bars,Pastries,Ready-to-eat salads
Steps before
Filling,Sealing
Steps after
Packaging,Labeling,Distribution
Input ingredients
food products,MAP packaged products,baked products,metalized polylaminate packaging,tinplate packaging,aluminum packaging,metal clips
Output ingredients
inspected and validated food products,products free of leaks,products free of contaminants,correctly weighed products
Market info
Antares Vision is renowned for providing inspection, track and trace, and quality control systems primarily to the pharmaceutical, food, and beverage industries, ensuring product integrity and supply chain transparency.

Technical Specifications


Automation
Single user interface
Inspection Modules
3 (LDS,XR,CW)
Leak Detection
IR or laser spectroscopy
X-ray Inspection
State-of-the-art,detects contaminants
Weighing Unit
Dynamic weighing,MID approval available
Footprint
Reduced dimensions
Energy Consumption
Reduced
Data Acquisition
Centralized
Product Changeover
Quick
Connection
One electrical/pneumatic connection

Operating Characteristics


Integration of Multiple Technologies
LDS,X-ray,CW
Inspection Modules
Laser,X-ray,Dynamic Weighing
Operation Method
Inline,Real-time
Automation Level
Single User Interface
Inspection Coverage
100% of Production
Changeover Efficiency
Automatic Recipe Setting

Material Compatibility


Gas permeability
CO2,alcohol,specific flavors
X-ray transparency
Glass,stones,metals,bones,high-density plastic,concrete chips,metalized polylaminate,tinplate,aluminum,metal clips
Micro-leak detection
Sealing and package integrity

Product type Characteristics


Container size and shape flexibility
Various sizes and shapes supported
Sealing integrity
Checks tightness of sealing
Contaminant detection
Glass,stones,metals,bones,plastic,concrete
Weight control
Available with MID approval

Physical Characteristics


Machine Footprint
Reduced dimensions
Control Panel Type
Single user interface
Footprint
Compact

Custom Options


Control panel type
Single user interface
Integration possibilities
Modular system with multiple inspection modules
Space optimization
Reduced footprint
Energy consumption
Reduced energy consumption
Automatic recipe setting
Available
Waste differentiation
Differentiated waste handling
Maintenance program
Single maintenance program