3-roll extruder for heavy dough products

Streamline dough processing for consistent, high-quality confections and baked goods with this versatile extruder, designed to handle heavy dough mixtures seamlessly. Enhance your production line by ensuring precise portioning and reducing manual intervention, ideal for maximizing throughput efficiency.

Deposits and Extrudes Dough and Filling Accurately

The 3-Roll Extruder from BAKON is engineered to enhance your bakery and confectionery operations by efficiently handling a range of dough and filling types. Its robust construction features a stainless steel C-frame with adjustable height, enabling precise control during depositing and extruding processes. Capable of handling cake batters, muffin dough, and nut-filled mixtures, this machine is essential for producing consistent bakery products. It integrates seamlessly into both stand-alone and inline production lines, offering semi-automatic and high-capacity operations. The touchscreen interface allows for the pre-programming of up to 100 product settings, ensuring repeatability and precision. This extruder also boasts energy efficiency through adjustable motor speeds, facilitating optimal production rates. Regular maintenance and cleaning are simplified with removable components like the rollers and funnel, supporting continuous hygiene adherence. Custom solutions, such as the option to replace the roller head with a gearwheel depositing head, provide additional versatility for diverse product needs.

Benefits

  • Ensures consistent product quality with precise extruding and depositing.
  • Reduces operational costs through adjustable motor speeds for energy efficiency.
  • Enhances production versatility with customizable settings for diverse outputs.
  • Minimizes labor costs through easy touchscreen pre-programming and controls.
  • Facilitates quick cleaning and maintenance to uphold strict hygiene standards.

General


Applications
Dough products,Ready-made meals,Muffin batter,Confectionery,Plant-based products,Pastry,Desserts,Cake batter,Bakery products
End products
Vegan loaf mix,Pre-mixed dessert bases,Vegetable-based paté,Quiche filling,Cookie dough with chocolate chips,Bread dough,Bavarois,Nut-based dough,Cheesecake filling
Steps before
Preparation of dough,Ingredient mixing,Dough resting,Recipe setting on touchscreen
Steps after
Cutting,Baking,Cooling,Packaging,Decorating
Input ingredients
heavy dough,dough with particles,cake batter,muffin batter,dough with nuts,dough with chocolate pieces,soft dough,more liquid products
Output ingredients
extruded dough products,cakes,muffins,products with dough and inclusions
Market info
Bakon is renowned for manufacturing high-quality industrial equipment tailored for the bakery sector, specializing in engineered-to-order solutions that enhance production efficiency and consistency across diverse baking operations globally.

Technical Specifications


Working Width
600 mm
Automation
Touchscreen controlled
Product Settings
Up to 100 recipes
Height Adjustment
Adjustable via touchscreen
Roller Configuration
1 large and 2 small rollers
Speed Control
Adjustable during production
Cutting Device
Wire or blade
Replaceable Head
Gearwheel depositing head
Machine Mobility
2 rigid and 2 swivel casters with brakes
Electrical Configuration
3 x 400 VAC + Neutral + Ground,50 Hz
Optional Feature
Drive for template with rotating spouts

Operating Characteristics


Automation level
Manual / PLC / SCADA
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture
Batch vs. continuous operation
Batch / Inline Continuous

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Depends on model
Extruder head type
1 large roller and 2 small rollers
C-frame material
Stainless steel
Adjustable height
Yes
Machine mobility
2 rigid and 2 swivel casters with brakes
Control panel type
Touchscreen
Discharge method
Cutting device with wire or blade

Custom Options


Control panel type
Touchscreen
Integration possibilities
Replacement of roller head with Gearwheel Depositing head
Template drive option
Rotating spouts