Oilseed flaking and milling system
Optimize your oilseed processing with a flaking system that enhances extraction efficiency and product consistency, integrating seamlessly into continuous production lines for high-quality oil and protein products.
Flakes Oilseeds for Efficient Oil Extraction
The Flaking Mill DOQB from Bühler is engineered to enhance oilseed processing with precision flake preparation for improved oil extraction. By employing centrifugal casting, this mill ensures robust rollers that deliver uniform flakes, crucial for maximizing oil yield and quality. Suitable for processing soybeans, sunflower seeds, and more, it integrates seamlessly into existing production lines, offering optimal preparation for oils like canola, corn, and soybean. With a focus on longevity and efficiency, the DOQB features uniform roller feeding and patented roller end seals, reducing maintenance and ensuring a consistent throughput. The system is automated with precision controls, facilitating quick setup and feeder gap adjustments, while strong hinge-mounted magnets safeguard against ferrous contaminants. Its energy-efficient design mitigates vibrations and noise, creating a harmonious production environment. Customization options and engineering support align the DOQB’s operation with specific plant requirements, ensuring compliance with stringent hygiene and production standards.
Benefits
- Enhances oil yield and quality with uniform flake preparation.
- Lowers maintenance costs through durable roller construction and sealing.
- Increases plant productivity via precise, automated controls for quick setup.
- Ensures compliance with stringent hygiene standards using protective magnetic safeguards.
- Minimizes operational noise and vibration, fostering a better working environment.
- Applications
- Snacks,Baking,Chocolate,Sunflower seeds,Dairy,Pulses,Beans,Spices,Breakfast cereals,Corn germs,Animal feed,Cocoa,Pasta,Pet food,Nuts,Rice,Oilseeds,Confectionery,Canola,Coffee,Soybeans
- End products
- Coffee grounds,Biscuits,Rice cakes,Bread,Cheese,Peanut butter,Animal feed pellets,Noodles,Canola oil,Corn oil,Cocoa butter,Spice blends,Granola bars,Croissants,Cornflakes,Vegetable oil,Candy,Lentil flour,Milk powder,Pet food kibble,Soybean oil,Sunflower oil,Edible oil blends,Soy protein concentrate,Chocolate bars,Almond paste,Muesli
- Steps before
- Cracking,Dehulling
- Steps after
- Sorting,Sifting,Packing,Palletizing
- Input ingredients
- cracked soybeans,sunflower seed,canola,corn germs
- Output ingredients
- flaked oilseeds
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.
- Roller Size
- 600 mm
- Roller Material
- Chilled-Iron Alloy,Cast-Alloy Core
- Automation
- Precise Control,Feeder Gap Setting
- Vibration Dampening
- Supported by Vibration Dampers
- Magnet Safety
- Hinge-Mounted Magnets
- Access convenience
- Hinged swing doors
- Roller feeding uniformity
- Maintains even stresses
- Safety measures
- Hinge-mounted magnets
- Automation level
- State-of-the-art control
- Maintenance ease
- Quick access and exchange
- Vibration management
- Low vibration,less noise
- Batch vs. continuous operation
- Continuous
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Varies
- Material processing capability
- Oilseeds,beans
- Flaking Roller Size
- 600 mm
- Machine Footprint
- Compact
- Base Frame
- Common base with vibration dampers
- Door Type
- Large,hinged swing doors
- Construction Material
- Chilled-iron alloy rollers
- Control Panel Type
- State-of-the-art control unit
- Control unit type
- State-of-the-art control
- Feeder gap setting
- Automatic
- Roller quality selection
- Different qualities available
- Roller exchange
- Quick setup and handling