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pneumatic-conveyors

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Ceramics are defined as inorganic and non-metallic materials. Tthey are typically brittle, hard, and elastic as well as resistant to heat and corrosion; in fact, after shaping them into the desired shape, they are heated in an oven called kiln at very high temperatures (1,000 °C to 1,600 °C). Kaolinite and aluminum oxide are the best-known examples of ceramics.

Ceramics

A pneumatic conveying system moves bulk goods, by means of air pressure, through pipelines. Pneumatic conveyors require less maintenance, as compared to mechanical conveyors, due to fewer moving parts. The enclosed system prevents product loss and guards against contamination. Considerations for choosing a suitable pneumatic conveying system include the particle size of the product, length and complexity of the flow path, the desired flow rate, and sensitivity of the product to heat and mechanical shock. Pneumatic conveying systems are used in various industries to transport bulk powders, granules, and grains for processing and filling.

Batch

Continuous

Some manufacturing and filling operations require a smaller pneumatic transport solution. Salvaging material from sack filling or collecting material at the base of filters requires the use of a compact, all-in-one conveying system.


<h2>Collect and transport non-abrasive materials in the dense phase</h2>
GA Combo pneumatic conveyors from GVF Impianti are ideal for dense phase conveying of non-abrasive materials such as powders and granules. These conveyors feature a pneumatic, PN16, butterfly valve. GA combo conveyors are fitted with easily accessible pneumatic and electrical control boards. They are suitable for installation at the base of filters and for salvaging material from sack filling machines. Available in sizes of 24lt and 49lt, GA combo conveyors offer simplicity and reliability in a compact design. GVF pneumatic conveyors have durable construction and can be supplied in carbon or stainless steel. Applications include conveying fine powders or granular solids including carbon black, resins, beans, nuts, and grains.

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Dense phase conveyor for powders and granules

solid

Industrial

In the pharmaceutical and cosmetic industries, viscous media such as gels, creams, and ointments can be difficult to recover from pipelines after transfer, leading to product loss and increased waste treatment costs.
<h2>Recover high-value residual products</h2>
The SteriPig Product Recovery System from INOXPA is designed to efficiently recover residual high-value products from pipelines while ensuring hygienic conditions. This system operates by utilizing a sphere (PIG) driven by compressed air to clear the pipeline, which is then prepared for Cleaning-In-Place (CIP). Conforming to EHEDG specifications, it includes a launcher, receiver, automatic butterfly valves, and position detectors. With metal components made of AISI 316L and a hygienic design with an internal surface finish of Ra ≤ 0.5 µm, this system is suitable for applications involving viscous media. It supports connections of different types, including DIN and SMS, and offers various levels of automation and control panel options.

Hygienic pipeline product recovery system

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

The essential objectives of containment systems are personnel protection and preventing the release of toxic or infectious material into the environment. Containment is also used to prevent a product or sample from contamination by the external environment. In the chemical and pharmaceutical industries, containment solutions are used to protect the personnel from the leaking of airborne particles of hazardous substances, as powders or liquids are handled or transferred during processing.

Containment

Purification is the removal of contaminating substances and by-products to increase the level of purity of the desired substance. Considerations for choosing a suitable purification system in the industry, include the physical state of the mixture, the desired product, required level of purity, the type of mixture, heat sensitivity of the product, number of purification steps needed, and the production volume. Industrial purification systems are used for the production of pure water in the food pharmaceutical and biotech industries.

Purification

Recovery

liquid

When transferring different products over long distances in production or emptying phases, preventing product mixing and minimizing product loss becomes critical. Diaphragm-based systems provide a solution, ensuring accurate separation and efficient transfer.
<h2>Separate and transfer products seamlessly</h2>
The Piping Discharge System (P.D.S.) by Innotec is designed to separate various products during transfer using a diaphragm, thereby avoiding mixing and significantly reducing product loss. It features a technopolymer sphere that is elastic enough to move within specialized tubing, propelled by gas, water, or wine. This movement is automatically controlled by a central PLC. The system can incorporate stations along its length and is capable of thermostating the product within the tubing, whether heating or cooling is required, to optimize filling functions. The P.D.S. system includes an internally polished AISI 316 steel structure, flanged joints, and 3-inch tubing segmented by automatic ball valves. Feedback on the sphere's movement is provided in real-time, and it can integrate with C.I.P., microfiltration, and dosing systems. It also improves pressure management during filling, preventing foam formation and ensuring total product recovery.

Piping discharge system for product separation in transfer lines

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

In pharmaceutical manufacturing, ensuring that only high-quality capsules are processed is essential for maintaining product integrity and operational efficiency. Crushed or misshaped capsules can lead to malfunctions and production delays, decreasing overall productivity.
<h2>Automatically select and feed perfect capsules</h2>
The SC SYSTEM by IMA is a capsule selection and feeding unit designed to enhance the productivity of capsule fillers. It effectively separates crushed or ovalised capsules from perfect ones, ensuring only the best capsules are fed into the filling machine hopper. The unit features a continuous rotating wheel equipped with calibrated holes, allowing only correctly formed capsules to pass through. Post-selection, capsules are directed into the machine hopper by an uplifting belt or air blow. The system facilitates straightforward size changeovers and halts or restarts automatically when the capsule load level reaches a set minimum in the filling hopper. It supports production rates of up to 230,000 capsules per hour, depending on the capsule size, and includes various wheel options for different capsule dimensions.

Capsule selection and feeding unit

Industrial feeding systems allows you to control the flow of solid bulk materials throughout the manufacturing line. After loading your material onto the vibrating hopper, a screw at the base drives it out in uniform doses to the next stage of processing. New feeding technologies are designed to deal with challenges of powders clumping together in the hopper (bridging and ratholing) that interrupt the outflow. Common feeder systems include centrifugal feeders, vibratory feeders as well as elevator, linear and pneumatic feeders.

Feeding

In the coffee production process, maintaining the integrity and quality of roasted coffee during handling and conveying is crucial. Incorrect handling can lead to breakages, loss of aroma, and other quality issues, which makes efficient and gentle systems for transportation essential.
<h2>Ensure gentle handling and aroma preservation</h2>
The Roasted Coffee Handling and Conveying system by IMA is designed to maintain the quality and integrity of roasted coffee beans. Utilizing a combination of bucket elevators, tubular drag conveyors, and pneumatic systems, this setup ensures gentle handling to avoid any breakages. Each method is chosen based on the distance and capacity requirements: bucket elevators for short distances, tubular drag conveyors for longer distances, and special pneumatic systems for flexibility and multiple discharge points. The pneumatic handling systems are self-regulating according to the specific weight of the coffee, ensuring minimal breakage and maximum aroma protection. Receiving cyclones and rotary distributors engineered from special materials further reduce the risk of breakages. Developed by Petroncini, part of IMA, the TPA system® highlights a pneumatic transport system designed for flexibility and efficiency in complex production environments, reducing maintenance needs. This system supports up to 60 meters of suction pipes, making it effective over long distances while preserving the aroma of the roasted coffee.

Roasted coffee handling and conveying system

Handling

Handling ground coffee to preserve its aroma and prevent demixing requires specialized technology. This is particularly critical when transporting coffee from silos to packaging machines to ensure quality and consistency.
<h2>Preserving aroma during coffee transfer</h2>
The ExtraMAX by IMA is a mechanical extraction system designed to maintain the homogeneity and prevent the agglomeration of ground coffee during extraction from silos. This system employs a flat extraction mechanism which is effective for various coffee types, including filter, Espresso, and Moka coffee. Unlike traditional vibrating systems, ExtraMAX ensures more consistent homogenization and precise control of dosing, significantly reducing issues related to demixing. Furthermore, IMA's Petroncini handling solutions provide advanced transport mechanisms to avoid oxidation and contamination, essential for maintaining the coffee’s aroma and quality. The system includes tangential air flows and vacuum-based methods to handle long-distance transfers and high production rates efficiently.

Ground coffee handling and conveying system

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

When processing green coffee beans, ensuring product integrity and optimizing productivity is critical. Addressing issues in conveying and handling can significantly impact a plant's efficiency and effectiveness, necessitating specialized solutions designed to maintain product quality and minimize contamination.
<h2>Maintain product integrity and optimize productivity</h2>
The IMA Coffee Petroncini green coffee handling and conveying systems are designed to maximize efficiency by connecting different processes within a coffee processing facility. These solutions maintain product integrity, ensuring the highest quality with hygienic design specifications. Petroncini offers mechanical and pneumatic conveying equipment, bucket elevators, and chain conveyors. Mechanical chain conveyors offer high hygienic transport over long distances, while pneumatic systems are used to handle large quantities with minimal maintenance. Rotary distributors and special dosing devices ensure precise handling and unloading of green coffee beans from silos. Each system is tailored to enhance productivity and avoid product contamination.

Green coffee handling and conveying systems

Unloading

In many industrial settings, the need to efficiently and safely transport bulk materials or liquids from one location to another is crucial. Traditional mechanical methods can struggle with long distances, complex routes, or fragile substances.
<h2>Efficiently convey your materials through pneumatic systems</h2>
The pneumatic conveying systems from IFA Technology are designed to address the challenges of transporting substances through complex routes with minimal degradation or contamination risk. Featuring options for thick stream, thin stream, dilute phase, and plug conveying, these systems can handle both positive pressure and vacuum conditions. This guarantees versatile and adaptable operations for a variety of industrial materials. The systems include pipe or hose lines to facilitate vacuum or pressure conveyance, ensuring smooth transport of bulk materials and liquids. Customised configurations ensure optimal performance tailored to your specific needs, whether dealing with high-viscosity products or delicate components.

Pneumatic conveying systems for industrial applications

transportation

In many industrial settings, efficient and gentle transfer of bulk materials is required to prevent product degradation and maintain process integrity. Traditional mechanical conveying methods may not sufficiently meet these needs, leading to potential material loss or damage during handling.
<h2>Efficiently convey bulk materials with precision</h2>
The pneumatic conveying system by Hosokawa Alpine is designed to transport bulk materials such as powders, granulates, and pellets using controlled air flow. Utilizing components like pneumatic transmitters, blow-through rotary valves, and vacuum cycle suction conveyors, the system is adaptable for both dense phase and dilute phase conveying modes. These methods involve either pressure or vacuum operations, tailored based on the materials' characteristics and process requirements. The system's versatility makes it suitable for use in various industries, including heavy industry, fine chemicals, and food processing. Hosokawa Solids, a specialist in bulk solids handling, offers these components either as part of a comprehensive package or as individual units, designed to meet specific conveying needs.

Pneumatic conveying system for bulk material handling

Powder

In many industries, precise particle size analysis is crucial for quality control and product development. Typical methods can be time-consuming and require extensive manual effort, posing challenges for meeting tight production schedules and maintaining consistency.
<h2>Ensures accurate and fast particle size analysis</h2>
The Air Jet Sieve e200 LS by Hosokawa Alpine is a state-of-the-art particle size analyzer designed for various applications. It provides high reproducibility and comparability of results, thanks to its integrated software packages and automated user guidance. Featuring a high-performance industrial vacuum cleaner, the system ensures efficient sieving. The e200 LS is simple to operate with its user-friendly interface and robust design, maintaining reliability over time. Ideal for industries such as chemicals, food, and minerals, this German-manufactured analyzer enhances precision and efficiency in particle separation and fractionation processes. The scope of delivery includes the main device, vacuum cleaner, software customizations, and various accessories to suit diverse operational requirements.

Air jet sieve for particle size analysis

Classifying

Sieving machines are available in various designs such as linear sieves, tumbler sieves, and vibrating sieves each employing a different sieving action. The choice of a suitable sieving machine depends on the desired particle size distribution, required amplitude and frequency of vibrations, and the physical state of the mixture. Sieving machines are used for removing dust from granular products and for grading grains. They are also used for the classification of granular material and the separation of solids from a slurry mix in the food processing industries.

Sieving

Sorting is the process of arranging items systematically, using a specified criterion, to categorize and group similar items and identify non-conforming items for removal. The choice of a sorting machine depends on the type of item to sort, the sorting criteria, the number of categories that the items need to be sorted into, sorting speed, and accuracy. Sorting machines can be used in the food processing industry for sorting and categorizing fruits, vegetables, empty bottles, crates, and other items; other examples include sorting of tablets and capsules by weight for quality control in the pharmaceutical industry. As well as sorting waste in the recycling industry. Manual sorting is a laborious task however, with the use of specialized equipment, manufacturers are able to automate their sorting at high speeds.

Sorting

In food processing, particularly in the production of processed cheese, achieving consistent slice quality while minimizing operation costs is crucial. Traditional systems often struggle with recontamination risks and high manual labor requirements, which can impact efficiency and food safety.
<h2>Produce high-quality cheese slices efficiently</h2>
The FreeSlice® 3000 by Natec Network is a highly advanced cheese forming and slicing system designed to produce slice-on-slice (SOS) cheese, cubes, shreds, and sticks. It replaces older chill-roll systems with a more efficient and versatile vertical design. Equipped with an integrated laminar flow system, it ensures safe and trouble-free production with no risk of recontamination. The system's integrated Clean-In-Place (CIP) feature simplifies cleaning, significantly reducing manual labor. Capable of producing up to 4,200 slices per minute, the FreeSlice® 3000 is adaptable to various cheese types, including processed, analogue, and hybrid cheeses. It comes with multiple add-ons like the CrossCutter XC and StickCutter for additional functionalities. The machine operates within CE guidelines and meets USDA design principles, ensuring high standards of food safety and quality.

Cheese forming and slicing system

Cutting

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

Slicing

In meat processing, achieving uniform product texture and enhancing protein activation is challenging. Traditional methods often result in inconsistent product quality, leading to inefficiencies and higher cooking losses.
<h2>Achieve consistent texture with adjustable knife rollers</h2>
The Steaker by Henneken Tumbler is a robust solution designed for industrial meat processing. Its solid construction with pneumatically sprung rollers adapts perfectly to varying product sizes. Equipped with a 500 mm band width, the machine can feature knife rolls with either 46 or 65 knives per roll, made from specially hardened steel. This allows for the effective processing of a wide range of products. The height and pressure control of the knife rollers, along with the steplessly adjustable drive, provide flexible processing options from gentle to intensive. Users can also exchange knife rollers with press rollers if needed. Quick removal of the knife rollers, scrapers, and transport belt ensures easy cleaning. The Steaker comes in two models, HT 520 and HTC 520, offering belt speeds of 4 – 18 m/min and power ratings of 2.0 kW and 2.5 kW respectively.

Industrial meat processing steaker

Pressing

Processing

In snack production, having a continuous supply of raw materials is crucial for maintaining efficiency and avoiding downtime. Accurate management of raw material supply ensures seamless production and consistent product quality.
<h2>Facilitates raw material supply for uninterrupted production</h2>
The Intermediate Container SZB from Hebenstreit is designed to ensure continuous raw material supply in snack production. With a capacity to cover approximately one hour of production, it eliminates frequent refilling. The stirrer aids in efficient emptying, and the container is filled via a screw conveyor. It uses a sensor to monitor levels, ensuring timely refills. The robust construction and automation make the Intermediate Container SZB a reliable choice for various raw material handling needs in snack processing plants.

Intermediate container for raw material preparation

Complex processes call for continuous tracking and monitoring systems that help you to keep the manufacturing operation under control. The technology analyzes the components in the production phase for divergence in behavior or changes in conditions. Based on advanced software applications, monitoring platforms make sure that your products satisfy the quality criteria while they are being developed.

Monitoring

In snack production, efficient and reliable transport of raw materials and products is critical. Mismanagement in conveying systems can lead to production delays, increased waste, and lower product quality.
<h2>Optimize product transportation with multiple conveyor options</h2>
The conveyor systems from Hebenstreit offer tailored solutions for moving your snack products through various processing stages. Depending on the material, you can choose from screw conveyors (SFS), conveyor belts (SFB), or pneumatic conveyor systems (SLF). The screw conveyors are ideal for transporting raw materials into the extruder. Conveyor belts and pneumatic systems are designed for the effective conveyance of extrudates and finished products. These systems ensure a seamless, continuous flow of materials, reducing the risk of contamination and ensuring consistent product quality. They are engineered to be highly durable and require minimal maintenance, thus reducing downtime. Hebenstreit's expertise in snack production makes these conveyor systems particularly suitable for processing snacks such as curls, rings, balls, sticks, spirals, flatbreads, filled snacks, and cereals.

Conveyor systems for snack production

In processing infant nutrition products, precise and hygienic handling of fine powders is critical. Ensuring contamination-free transfer and preserving the quality of sensitive materials can be challenging, especially with conventional conveying methods that risk product loss and contamination.
<h2>Enables safe and dust-free material transfer</h2>
The vacuum pneumatic conveying system by Gericke is designed to efficiently and hygienically transport fine powders, granules, and small component parts. Utilizing a vacuum ejector, the system connects to your existing compressed air supply, allowing for a compact and lightweight design. It is adaptable for various applications such as sack tipping, feeder refilling, and reactor loading. Suitable for explosive atmospheres, the system provides dust-free conveying, thereby containing potential leaks. Manufactured with type 304 or 316 stainless steel, it meets high hygiene standards required in the food and pharmaceutical industries. It can convey over distances up to 40 meters and handle capacities from 0.1 to 8 m³/h. Additionally, features like automatic filter cleaning and optional inline components such as sifters and magnet separators enhance its operability.

Vacuum pneumatic conveying for infant nutrition

In the handling and processing of powders, granules, and pellets, ensuring efficient and safe transfer between different stages is critical. Standard metering solutions often struggle with issues like product leakage, system isolation, and maintaining airlock integrity—especially in high-demand industrial settings.
<h2>Secure and efficient transfer of bulk solids</h2>
The heavy-duty rotary valves by Gericke are engineered to address these common challenges. These rotary valves have a highly modular design, making them adaptable for various product characteristics and applications. Specifically, these valves function as a metering device, airlock, explosion containment, flame barrier, and system isolation. They are suitable for gravity, positive pressure, and vacuum conveying systems, effectively handling powders, granules, pellets, grains, feed, and chips. Manufactured in their production facility in Chippenham, UK, these valves are designed for use in industries such as dairy, food, pharmaceutical, minerals, plastics, and power plants. Their robust construction ensures minimal product leakage and optimum system isolation, making them reliable for demanding environments.

Heavy duty rotary valves for powder handling

In scenarios where bulk materials need to be transferred from tankers to storage without generating dust or material loss, pneumatic conveying systems become crucial. Ensuring the safety and efficiency of this unloading process is key, particularly in industries dealing with sensitive or hazardous materials.
<h2>Ensure dust-free and efficient bulk material unloading</h2>
The Pneumatic Truck Unloading system by Gericke offers a robust solution to unload bulk tankers efficiently. Designed for minimal dust emissions, it ensures the safe and gentle handling of even sensitive bulk materials. The system supports both dilute and dense phase conveying, which makes it adaptable for various applications. It operates with high energy efficiency due to low air consumption, contributing to cost savings. High-speed unloading capabilities reduce truck waiting times, thereby boosting overall productivity. Additionally, the system can be integrated with existing controls or function as a standalone intake setup based on your needs. Optional features include cooled or treated conveying mediums, inert gas conveying, in-line sieving, magnetic sampling, and automated product distribution for optimal storage utilization. Gericke's system is modular, allowing for future expansion and versatility in handling different materials.

Pneumatic truck unloading for bulk tankers

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

In industrial settings, handling and unloading bulk products from large bags can be challenging. Inefficient discharge methods can lead to wastage and increased handling time, especially for materials with poor flow characteristics.
<h2>Efficiently unload bulk products from big bags</h2>
The Gericke/Indus Big-Bag Pallet Unloader is a reliable solution for effectively storing, transporting, and unloading bulk products from large bags. This unloader, a joint development between Gericke and Indus, features a unique combination of a vibrating motor, pneumatic under massagers, and a stretch system. These components work together to ensure that the big bag is fully emptied, minimizing waste and reducing turnaround time. Suitable for various industries, including food and beverages, pharmaceuticals, chemicals, and minerals, this system can handle even poor-flowing materials efficiently. It is designed to meet low height building requirements, starting from 2.6 meters, and offers both hygienic and non-hygienic solutions, making it versatile for different operational needs.

Big bag pallet unloader for bulk products

For industries handling non-sensitive and non-abrasive powders or bulk materials, efficient transportation of these materials is essential. Traditional methods often rely on gravity, which can be limiting in environments with constrained vertical space or for materials that need consistent movement.
<h2>Transport bulk materials with minimal headroom</h2>
The dilute phase pneumatic conveying system by Gericke is designed to transport non-sensitive and non-abrasive powders or bulk materials efficiently and economically. Utilizing either vacuum or pressure systems, this solution can be integrated into facilities where limited headroom is available. The materials are introduced into the system via a rotary valve that acts as an airlock, ensuring consistent material flow. The high gas velocity needed (typically over 20m/s) keeps particles suspended and effectively conveys them to the receiving hopper. Gericke's systems are versatile, capable of handling grains, granules, and fine-flowing powders. Applications include conveying raw materials from silos, Big Bag and sack tipping stations, and continuous or batch mode operations. The option to incorporate a rotary valve into the system adds flexibility, allowing for easy cleaning, support for hygienic applications, and robust performance for heavy-duty requirements.

Pneumatic dilute phase conveying system for powders and bulk materials

In industries such as food, pharmaceuticals, and chemicals, maintaining the quality of powdered materials during transfer is crucial. Traditional methods can lead to issues like material degradation and contamination, presenting significant challenges for operators.
<h2>Ensure gentle handling and energy efficiency</h2>
The dense phase pneumatic conveying system by Gericke is designed for the safe and efficient transport of bulk materials such as powders, granules, flakes, and pellets. This system minimizes changes in bulk density and particle size distribution, reducing the risk of demixing. The absence of rotating parts in its pressure vessels means fewer maintenance requirements and virtually no risk of metal contamination. The dense phase conveying technology operates at low gas velocities of 4-12 m/s, thereby reducing wear on pipelines and receivers while maintaining gentle handling of fragile products. Capable of transporting materials over distances of up to 500 meters and with capacities reaching up to 150 m³/h, the system supports a high range of operating pressures (1 barg to 6 barg or more). Gericke offers systems that comply with PED 2014/68/EC, ASME, and GB 150 standards, available in both carbon steel and stainless steel.

Dense phase pneumatic conveying system for powder transfer

Handling bulk materials in industries like food, pharmaceuticals, and chemicals requires an effective system to unload big bags safely and efficiently. Challenges include dust containment, ensuring flowability of various powder types, and maintaining hygiene standards.
<h2>Safe and dust-tight unloading of big bags</h2>
The Gericke Big Bag Unloader BBU is designed to tackle these issues with its modular, flexible design. It allows for customization to meet specific needs and future adjustments. With options like vibrating tables for medium flowing powders and under massagers for poor flowing powders, it ensures efficient material handling. Safety features such as stretch units for outlet spout stretching and hoisting from different angles enhance operator safety. It also offers solutions for dust containment and hygienic execution, meeting high safety and hygiene standards. The system can integrate into various process lines, either discharging directly into hoppers or conveying systems.

Big bag unloader for industrial bulk materials

In the food processing industry, achieving consistent and precise cuts of pasty products like pizza dough, butter, and cheese can be challenging. Variations in size and shape can affect product quality and processing efficiency, requiring dependable equipment to get consistent portions every time.
<h2>Achieve precise cuts and consistent portions</h2>
The PM 200 Pneumatic Knife is a specialized tool designed by Frey Maschinenbau to deliver exact cuts for cylinder-shaped pasty products. This equipment can handle diameters up to 200 mm and offers an optional wire cutter to improve efficiency, allowing up to 150 portions per minute. The tool operates with an air consumption of 6 bar/46l per minute and complies with DIN ISO 8573-1 class 2 standards. Integrated with a control unit for stuffer control and requiring a compressed air connection, the knife ensures reliable and repeatable cuts. Ideal for diverse applications like cutting pizza dough, butter, cookies, bars, shortcrust pastry, and cheese.

Pneumatic knife for forming and cutting pasty products

In industries dealing with bulk powders or granules, transferring materials efficiently and safely without creating dust is crucial. Traditional methods can be labor-intensive and expose workers to potential hazards. An automated, hygienic, and dust-free solution is desired to maintain productivity and safety.
<h2>Ensure safe and dust-free material transfer</h2>
The FabLife Vacuum Transfer System (VTS) by Fabtech is designed for the efficient and safe transfer of powders and granules. It features integrated filters, WIP (wash-in-place) ports, and vibrators for effective material handling. The system uses vacuum to suck materials from the dispensing container and transfer them to the next vessel. It operates in a closed-loop, which prevents dust generation and contamination. The VTS is capable of handling diverse bulk densities and particle sizes, and it can be customized to meet specific requirements. Featuring programmable logic controller (PLC) integration and operation through a human-machine interface (HMI), the system ensures efficient and user-friendly performance. This equipment is especially suited for applications in the pharmaceutical, food processing, and chemical industries.

Vacuum transfer system for powders and granules

In industries where bulk goods such as powders, grains, and granulates need to be transported efficiently, various challenges arise. These include maintaining hygiene, reducing product damage, and achieving flexible transport configurations for both continuous and discontinuous production processes.
<h2>Transport bulk goods with precision and hygiene</h2>
The pneumatic conveying system by Dinnissen is designed to transport bulk goods using air or gas, offering both dilute-phase and dense-phase transport options. The system accommodates varying input and output points and ensures hygienic, dust-free transport. The dilute-phase transport system uses a high-pressure blower or vacuum pump, achieving high transport speeds with minimal product damage. Dense-phase transport, suitable for breakage-sensitive materials, operates at lower speeds with a medium pressure compressor, ensuring low air/gas consumption and minimal product damage. Specific configurations, like the slow-flow transport system, cater to continuous processes with strict hygiene requirements, such as those in the food, dairy, and pharma industries. Distinct features include a conveyance length up to 700 meters and a capacity of up to 50 tons per hour, adaptable for various materials including milk powder, sugar, and sand.

Industrial pneumatic conveying system for powders and granulates

In the dairy industry, preventing lactose buildup in conveying systems is crucial to ensure product quality and reduce downtime from frequent cleanings. This issue often results in significant labor costs and loss of production days.
<h2>Prevents lactose build-up and reduces cleaning frequency</h2>
The Aeolus Lactose Conveying System, developed by Dinnissen, is designed to minimize the accumulation of lactose during pneumatic transport. By employing a patented design for bends and switches, the system reduces friction and turbulence, preventing lactose from fouling the pipelines. This innovation translates to up to 12 times less cleaning required, leading to an increase of 8-12% more production days annually. The Aeolus System ensures continuous product quality through maintained passage diameter, as it minimizes the chance of bacteria growth and mechanical damage. This system is particularly beneficial for the food and pharma industries where stringent hygiene standards are a priority.

Lactose pneumatic conveying solution

For winemakers looking to enhance efficiency, traditional pneumatic pressing systems often result in lengthy processing times and require constant human supervision. Additionally, managing the cleanliness of the equipment is a continual challenge, making the winemaking process laborious and time-consuming.
<h2>Optimizes pressing cycles with artificial intelligence</h2>
The Ampelos by Della Toffola is an intelligent, fully automatic pneumatic pressing system. Controlled by specialized artificial intelligence software, this system detects the type and quantity of the input product, optimizing the pressing cycles and significantly reducing processing times. It handles all phases, including loading, pressing, unloading, rinsing, and washing. An automatic washing mechanism equipped with dynamic sprayballs keeps the equipment clean with minimal human intervention. Modules of three or more presses can be combined for continuous flow operations, or alternatively, each press can function in standalone mode, offering high versatility. This press is particularly suitable for large-scale wineries seeking to improve processing efficiency and maintain high-quality production standards.

Fully automatic continuous flow wine press

A loading system feeds your continuous or batch processing machine with the specified material or item in line with the flow of production. Loaders transfer the articles from one stage of preparation to the next with uniformity and accuracy.

Loading

Industrial washing systems are used to clean and disinfect a variety of items in research and manufacturing facilities. Industrial washers use solvents and cleaning agents with mechanical action to remove deposits and residues from stainless steel machinery components, empty containers, and other soiled surfaces. The selection of an industrial or commercial washer depends on the type of items and surfaces to be cleaned, the type of deposits/residue that is typically present, whether drying is required after rinsing and the level of sterilization necessary. Manufacturers will have cleaning specifications and as a result, require washers to be engineered to meet these specs.

Washing

In industries dealing with bulk powder materials, efficient and reliable conveying systems are crucial to maintaining product integrity and process efficiency. Challenges such as blockage, product heating, and contamination must be mitigated to ensure smooth operations.
<h2>Ensures efficient bulk powder transfer</h2>
The dilute-phase conveying systems by Daniatech offer an advanced method for transferring bulk materials either under vacuum or positive pressure. These systems can transport up to 10 tons per hour and cover distances up to 100 meters, making them suitable for various industrial applications. The vacuum systems are ideal for conditions requiring cleanliness and ATEX compliance, utilizing a vacuum filter to separate powder from air while maintaining a clean operation. The positive pressure systems are engineered for high capacity and long-distance conveying, using a blower pump and airlock to ensure a smooth powder-to-air ratio, thereby avoiding blockages. With optional features such as HEPA filters, cooling and dehumidification, and inline sifters, Daniatech's dilute-phase conveying systems offer tailored solutions for industries ranging from food processing to biotechnology.

Dilute-phase conveying solution for powder handling

Transporting abrasive or fragile powders over long distances and maintaining their integrity while ensuring energy efficiency can be challenging in process industries. Low-speed and gentle handling of these materials is crucial to minimize breakdown and ensure product quality.
<h2>Efficiently convey powders with minimal damage</h2>
The Dense-Phase Master by Daniatech is an energy-effective and flexible powder conveying system that caters to the needs of various process industries. Its low conveying velocity of 1-10 m/s combined with operational pressure of less than 7 bar, typically between 1-3 bar, ensures efficient and gentle handling of both abrasive and fragile materials. Constructed from robust stainless steel and featuring few moving parts, it minimizes maintenance while providing reliable performance. The system operates using compressed air to push the product from a sending pressure vessel through a pipeline. Adjustable air valves and pressure transmitters ensure constant pressure for consistent powder movement. It comes with a pneumatic control panel equipped with regulation valves and pressure sensors, adhering to the EN 1935/2004 and PED 2014/68/EU standards. Ideal for industries such as dairy, food, and biotech, the Dense-Phase Master offers high capacity and long-distance conveyance to multiple receivers.

Dense-phase powder conveying system

In oilseed processing, traditional desolventization methods can often cause overheating and degradation of temperature-sensitive products. Effective and rapid solvent removal is vital to maintain quality and efficiency in these contexts.
<h2>Rapid solvent removal with precise temperature control</h2>
The Flash Desolventization System by Crown Iron Works is a pneumatic conveying dryer specifically designed for oilseed processing. It brings solvent-wet products into direct contact with superheated solvent vapors. This approach ensures that all the heat required for evaporation is provided during the initial mixing phase. As a result, the majority of the solvent is flashed off the flakes within seconds, protecting the product from overheating through evaporative cooling. The system operates in a vapor-tight controlled environment, which further preserves product integrity. Its simple design and ease of operation make it a practical choice for various industries, including biofuel, nutraceuticals, and pharmaceuticals. The vertically oriented, small footprint design also contributes to space efficiency in processing plants.

Flash desolventization system for oilseed processing

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Evaporation technology is used to reduce or remove the moisture content of a mixture. Considerations for choosing suitable evaporation equipment include the moisture content in the mixture, the boiling point of the solvent, heat sensitivity of the product, and the amount of material to be processed. Evaporators are used for applications such as obtaining fruit and vegetable concentrates in the food industry, concentrating aromas and herbal extracts in the cosmetics industry, and isolating active ingredients in the pharmaceutical industry.

Evaporation

In food processing facilities, moving bulk ingredients efficiently from one stage to another is crucial. Traditional methods can lead to delays or material loss, especially when handling heavy or wet products. Achieving precise, hygienic transfer of materials requires specialized equipment.
<h2>Transfer materials with efficiency and precision</h2>
The Inclined Screw Loader from Cozzini (Middleby) is designed to meet the demanding requirements of food processing environments. This loader features quick-release, watertight shaft seals that enable thorough washdown sanitation. Its heavy-duty, stainless feedscrew auger is available in diameters from 9″ (230 mm) to 20″ (500 mm) and can handle capacities ranging from 2000 lbs. to 8000 lbs. (900 kg-3600 kg). Customizable hopper sizes, discharge angles, and heights ensure that the unit can be tailored to specific facility needs. The optional agitator prevents product bridging, ensuring smooth operation. Accepted by the USDA and CE approved, the Inclined Screw Loader conforms to AMI sanitary design principles.

Inclined screw loader for food processing

When filling continuous bags in an industrial setting, ensuring precise measurement and efficient operation is crucial. Challenges such as maintaining accuracy, handling multiple steps in the process, and quick format changeover need to be addressed for seamless production.
<h2>Automates bagging with high precision</h2>
The ECOFILL MASTER by Cartobol is a cutting-edge automatic filling system designed for continuous bags. It features a high precision magnetic counter that ensures accurate filling. The system allows the operator to place the initial bag on a drag guide, and the automated process takes over: feeding, filling, cutting, and placing the bags in carton boxes. This system includes an air pre-vacuum before filling and nitrogen injection post-filling to maintain product quality. The stainless steel structure combined with advanced electronic and pneumatic components guarantees maximum reliability and performance. With an integrated touch screen, safety bars, and automatic start-up, the ECOFILL MASTER is also compatible with Cartobol's ECOPACK MASTERFORM carton erector, ECOPACKHOTMELT carton closer, and SPEED BOX palletizer.

Automatic filling system for continuous bags

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

In the food processing industry, particularly with pome fruits like apples, achieving even and controlled discharge of fruits from silos into flushing channels can be challenging. Precise control is vital to maintain product integrity and ensure smooth processing flow without causing damage to the fruit.
<h2>Enables accurate and gentle fruit discharge</h2>
The Dosing Slide by Bucher Unipektin is designed to isolate pome fruit silos from flushing channels, providing precise and controlled automatic fruit discharge. Mounted at the silo outlet before the flushing channel, this system ensures fruits are discharged evenly in a single layer through timed vertical movements. The opening and closing times can be independently set using an external controller or time switch. The robust pneumatic drive includes a solenoid valve and adjustable end positions, allowing the slide to immerse into the water just enough to retain the fruit without causing damage. Additionally, it enables water circulation even when the slide is closed, ensuring system efficiency. The Dosing Slide comes equipped with a mounting flange for easy installation on flushing silos or channels and operates with a compressed air inlet of 4-5 bar.

Pneumatically controlled dosing slide for pome fruit silos

In recycling operations, the presence of thin plastic films like shopping bags and wrappings complicates the sorting process, leading to inefficiencies and increased manual labor. Efficient removal of these films early in the process is essential to streamline separation and improve overall throughput.
<h2>Removes films quickly at the start of sorting</h2>
The BRS Filmgrabber is a specialized system designed by Bollegraaf to efficiently separate plastic films from a recyclables stream. Positioned upstream of the sorting process, it removes over 70 percent of films larger than A4 size. The system includes a revolving drum with retractable pins and a variable speed motor, which uses air to elevate recyclables and allow films to be caught by the pins. The self-cleaning mechanism ensures minimal maintenance, thanks to the drum’s inward and outward moving pins. Additionally, the system features an aeraulic suction system with an integrated dust collector, capable of handling 20,000 M³/H. Constructed with high-quality materials and designed for robustness, the BRS Filmgrabber offers reliable performance with low maintenance requirements, making it suitable for various recycling facilities.

Film separation system for recycling processes

Processing frozen products often requires specialized equipment to ensure proper cleaning and precise sizing. Challenges include effectively removing light debris and achieving consistent product sizes, which are critical for maintaining quality in post-freezing processes.
<h2>Clean and size frozen products efficiently.</h2>
The Post-freezing S38 and S39 by Boema S.p.A. are designed to address these challenges. The S38 is a pneumatic separator that removes light bodies from frozen products using airflow, ensuring clean output. The S39, a drum sizing machine, sorts frozen products into different sizes through a rotating drum mechanism. These systems are tailored for high-precision operations in the food processing industry, particularly for vegetable and potato lines. The S38’s pneumatic process ensures efficient separation with minimal manual intervention, while the S39 provides consistent sizing, crucial for downstream processes. Both systems are constructed for durability and ease of maintenance, reducing operational downtime.

Frozen product cleaning and sizing system

Handling bulk solids in powdered and granular forms requires efficient product feeding into closed material handling systems. Ensuring minimal dust exposure and preventing the entry of coarse materials are significant challenges.
<h2>Ensures efficient and clean bulk product feeding</h2>
The AZO Feeding Hopper ET...VS GA is designed for the effective feeding of bulk solids, in both powdered and granular forms, into pneumatic conveying systems or closed material handling setups. Its integrated vibrating perforated sheet prevents packaging residues and other coarse materials from entering the production line. The hopper features an automatic aspiration system that activates upon opening the cover, minimizing dust exposure. A top-mounted filter or a connection to a central aspiration system ensures efficient dust control. Constructed from chrome-nickel-steel with industry-specific surface finishes, the hopper is adaptable to a variety of downstream devices with its optimally designed outlet. Additionally, it can be equipped with rappers, vibrators, or aeration jets to aid in the discharge of bulk materials with poor flow properties. This feeding hopper is suitable for various industries, including food, chemicals, and plastics.

Bag feeding hopper for bulk solids

Aerators are devices used for mixing air (oxygen transfer) with a liquid such as water or oil to form a homogeneous product. Selecting an industrial aeration system involves choosing a suitable mixing head and considering the desired input and output flows, temperature, level of aeration, properties of the liquid phase, and the degree of automation and pressure control. Aerators are used in the food industry for the production of fat-based center masses and crèmes and in the chemical industry for wastewater treatment. When it comes to water treatment, surface aerators are most commonly used.

Aeration

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

In industries requiring the automated feeding of bulk materials into production systems, combining multiple sources like sacks and big bags can present challenges. Proper integration ensures efficient material handling, minimized dust, and optimized production processes.
<h2>Facilitates efficient bulk material loading</h2>
The combined pickup station from AZO is designed for both bagged products and big bags, offering flexibility and reliability in bulk material handling. The station can accommodate different loading methods, either by hanging big bags on mobile hoists or placing them on a loading table. The big bags are secured over the inlet pipe and clamped with a pressure disc, manually or pneumatically operated, allowing for easy discharge. For flow-resistant materials, auxiliary vibration or flexing devices ensure complete emptying. Alternatively, sacks can be opened and their contents discharged into a vacuum extraction hopper, which includes a filter to collect dust. This station is particularly useful for its ergonomic design and the capability to handle a variety of bulk materials in a closed and automated environment. Optional features such as textile insert winding devices and low level indication systems further enhance functionality.

Integrated pickup station for bagged products and big bags

Blending

Vacuum

In production environments where containers and hoppers are used for handling bulk materials, thorough cleaning is essential to avoid cross-contamination and ensure product quality. However, traditional cleaning methods can be time-consuming and may expose operators to harmful dust.
<h2>Automate dry cleaning with compressed air</h2>
The dry cleaning container and hopper station from AZO is designed to clean the inside of rotation-symmetrical containers and hoppers using compressed air. This automated system effectively removes product residue without the need for wet cleaning, thus avoiding downtime and transportation for drying. The cleaning unit uses a pneumatic rotary drive and unfolding arms with cleaning nozzles to ensure thorough cleaning of containers with small inlet apertures. A docking collar creates a dust-tight connection between the container outlet and the suction hopper, ensuring that dust and residue are efficiently removed and collected. The system supports various levels of automation, making it adaptable to different production setups.

Dry cleaning container & hopper station

In automatic processing plants, achieving accurate dosing of bulk materials while minimizing dust generation and avoiding cross-contamination poses significant challenges.
<h2>Ensure precise dosing with residue-free switching</h2>
The AZO DOSITAINER® with Discharge Base is a portable storage container featuring an integral dosing screw, designed by AZO. It allows for precise dosing of bulk materials into automatic weighing processes. The system can be seamlessly switched over without requiring interim cleaning due to its unique design. It features a frequency-controlled drive with coarse/fine metering and a pneumatically operated seal on the dosing screw outlet, ensuring extremely high weighing accuracy, even at higher throughput rates. The patented docking collar maintains secure discharging with minimal dust generation. An optional vibrating discharge aid ensures reliable discharging. An automatic identification system prevents mix-ups and allows precise batch tracing and documentation. An alternative model is available for handling highly flammable dusts with a minimum ignition energy (MIE) of 1mJ ≤ MIE <3mJ, making it suitable for various industrial and storage applications.

Precise dosing system for bulk materials

Discharging

Weighing

In automated production processes, handling bulk materials efficiently and accurately can be challenging. Proper tracking of batches and dust-free feeding systems are crucial for maintaining quality and reducing downtime.
<h2>Automates bulk material handling with precision</h2>
The AZO BATCHTAINER® from AZO is designed for the automated handling of bulk materials, especially for those with poor flow properties. This system allows for precise batch tracking and efficient material handling in automated production processes. The BATCHTAINER® can be easily mounted on a docking station and locked pneumatically. An electronic ID system eliminates identification errors, while its patented docking sleeve ensures dust-free product feeding. The container remains on the docking station as long as needed, and changing containers is straightforward, requiring only the closing of a gate and release of the pneumatic restraint. This system is particularly useful as a transport and storage container for medium throughputs and in systems where bulk materials are received in bags.

Automated bulk material handling system

Almost all manufacturers will require industrial storage systems and solutions at some point during their production process. The raw materials that go into your products need dedicated storage solutions to protect them from spoilage and contamination before they enter the manufacturing cycle. Storage usually refers to particular storage space. For example, having enough warehouse storage. Or clearing out a production facility for more floor space.  However, in this case, we are referring to the equipment and solutions that make storage manageable and easier. Such equipment includes solutions such as storage racks, pallet racks and shelving systems. These are just some of many storage options available to manufacturers. Advanced technology facilitates the management of heavy duty and high density tank and silo systems by automating the delivery system and linking it with the rest of the production line.

Storage

In industrial food and cosmetic production, maintaining precise dosage of dense and semi-dense materials is crucial. Traditional methods often struggle with consistency, resulting in waste and inefficiencies. A reliable solution is needed to ensure accurate, repeatable dosing without constant manual intervention.
<h2>Precisely dose dense and semi-dense products</h2>
The Jolly 300 - 500 offered by Axomatic (Marchesini Group) is a semi-automatic pneumatic dosing system designed for handling dense and semi-dense products. It provides dosage capacities ranging from 10 to 500 ml, with adjustable volume control even during operation. The system is equipped with a simple 316L stainless steel hopper, polished both inside and out, with a maximum capacity of 25 liters. For thicker products, optional heated hoppers and stirrers are available to facilitate easier filling. The parts in contact with the product are designed for easy disassembly and cleaning, utilizing triclamp connections and an anti-vibration feet-equipped frame for stability. The system also includes a suction pipe for direct product intake from the customer's tank.

Pneumatic dosing system for dense and semi-dense products

In industries where precise dosing of dense and semi-dense products is crucial, such as food processing or cosmetics manufacturing, ensuring accurate and efficient dosage can be a challenge. Factors like viscosity, temperature sensitivity, and cleaning requirements must be managed carefully for consistent results.
<h2>Manage dosage with precision and efficiency</h2>
The Jolly 1100 by Axomatic (Marchesini Group) is a semi-automatic pneumatic dosing system designed for dense and semi-dense products. The system offers a dosage capacity ranging from 10 to 1000 ml, with the ability to adjust the dosage volume even while in operation. Its design includes triclamp connections to facilitate easy disassembly and cleaning of parts that contact the product, which is particularly beneficial for industries with stringent hygiene standards. The frame of the device is fitted with anti-vibration feet to ensure operational stability. A suction pipe allows the system to draw products directly from a customer-supplied tank, and options are available for a heated hopper with a stirrer to accommodate thicker substances. Constructed from 316L stainless steel, the hopper is mirror-polished inside and out, providing a maximum capacity of 25 liters. This system is suitable for applications such as food processing, pharmaceuticals, and cosmetics manufacturing.

Manufacturers in the beverage, pharmaceutical, and cosmetics industries often face the challenge of producing high volumes of PET bottles with precision and consistency. Automatic systems that streamline the bottle blowing process are crucial to meeting these high demands efficiently.
<h2>Produce high-quality Pet bottles swiftly</h2>
The Automatic Linear Type PET Bottle Blowing System (FBM06) by Alps Machine is designed to address high-volume PET packaging needs. This system features six cavities, capable of producing up to 6500 bottles per hour. It accommodates bottle sizes ranging from 50ml to 2 liters, making it versatile for various applications including beverages, edible oils, and cosmetics. The system's single-cylinder clamping mechanism locks the mold quickly, reducing the risk of visible parting lines. The infrared ray preform heating system is divided into four adjustable zones, allowing precise control over the heating process. Alps Machine's integration of mechanical transfer arms ensures hygienic handling by reducing contamination risks. This high-speed, high-precision system requires 75 kW of power and minimal space, measuring 5.6 x 3.5 meters.

Automatic Pet bottle blowing solution

Blowing

Injection

Molding

In many manufacturing environments, efficient material handling is crucial for maintaining productivity and minimizing downtime. A reliable system to transport materials like powders and granules from storage to processing areas without manual intervention can significantly streamline operations and improve overall efficiency.
<h2>Convey materials with compressed air</h2>
The AVL Series Compressed Air Loaders by AEC (ACS Group) offer a dependable solution for conveying materials using compressed air. These loaders utilize an efficient venturi system to draw material from drums, bins, material bags, or gaylords and transport it into the receiver using pressurized air. The material is separated from the air stream and deposited into the bin or processing area, with an effective filtering system capturing material fines before the air is exhausted into the plant. The system allows multiple configurations to support a wide range of applications and includes a simple control assembly for ease of operation.

Compressed air loaders for material conveying

To efficiently receive, store, and transfer granulated sugar in large-scale beverage production, robust and adaptable storage and dosage systems are essential. These systems must handle bulk quantities while ensuring precision and hygiene.
<h2>Store and convey granulated sugar effectively</h2>
The granulated sugar handling systems by A Due include a variety of storage tanks, silos, and conveyance solutions. Outdoor silos are constructed from steel or aluminium alloys, while indoor silos use 'Trevira' fabric, providing breathability. The delivery system, either pneumatic or mechanical, is crafted from stainless steel Aisi 304 or 316, equipped with a gearmotor and chain drive, and PLC-controlled with a Scada interface. The system also conforms to ATEX directives for safety in explosive environments. Additional components like on-off butterfly valves and diverter valves ensure smooth control and diversion of sugar flow. A variety of filters, including sleeve filters with automatic compressed air cleaning, maintain product purity by separating powdery solid products from the air.

Granulated sugar storage and conveyance solutions

In the fresh produce industry, removing soil and debris from the surface of fruits and vegetables is crucial for maintaining hygiene and quality. Without proper washing, contaminants can compromise the safety and shelf life of the products, leading to potential losses and health issues.
<h2>Efficiently washes and maintains produce quality</h2>
The FTNON Multifunctional Washer by JBT is a robust washing solution designed to remove soil particles and debris from fruits and vegetables efficiently. The washer includes a wash tank, transport conveyor with flights, overhead spray nozzles, pump tank with filter, and control panel. It features air injection to create turbulence in the water, ensuring thorough cleaning. The pneumatic conveyor lift system enhances ease of operation, while the rotating filter improves water utilization. Additionally, a cooling coil helps maintain a constant water temperature of ±4° C (38° F). An automatic electric valve stops water flow when the pump stops, saving water. Ideal for diverse applications, including fresh cut produce, baby food, and ready meals, this washer ensures high hygiene standards and operational efficiency.

Multifunctional washer for fruits and vegetables

Bends in pneumatic conveyor lines cause load loss leading to lower flow rates. Pumping abrasive materials causes ordinary cast-iron bends to wear out over time causing product loss and system downtime.


<h2>Convey abrasive materials through bends with low-loss and wear</h2>
GVF Impianti offers wear-resistant bends for dense phase pneumatic conveyor lines. They are produced in cast iron with Ni-Hard carbonitriding for increased wear resistance. GVF bends are supplied with a revolving split flange which allows them to be rotated as desired. They are supplied with soft gum die casting gaskets and are fitted with an eye-bolt for uplift support.

The CSQ Series bends are squared bends, available with two or three channels in sizes of 2-5 inches. CSQ bends allow the product to form a bed in the bend which helps reduce wear.

The CM series of segmented bends is available in sizes of 2.5 to 4 inches. CM bends are designed to minimize loss of load at the bend. They are composed of three sectors of 30° and can form 30°, 60°, and 90° bends. The three-sector construction allows the replacement of a single element.

Applications include foundry sand handling and conveying of other fine, abrasive, or granular solids including feldspar, fly ash, alumina, carbon black, candies, resins, beans, nuts, and grains.

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Wear resistant bends for pneumatic conveying

Products conveyed through pneumatic conveyor lines often need to be diverted to multiple outlets for filling or distribution. The diversion mechanism can introduce discontinuities in the system that may produce non-uniform output.


<h2>Divert pneumatically conveyed product to multiple outputs</h2>
The DS series of multi-ways diverters from GVF Impianti is suitable for pneumatic conveyor lines in both dense and dilute phases. They are available in sizes of 2.5 to 8 inches and in 2 to 12 port configurations. The diverter is easy to install in both vertical and horizontal orientation and guarantees continuous passage of material without discontinuities. The diverter reduces system wear and minimizes any loss of load. The gaskets are interchangeable for simplified maintenance. The DS diverter series eliminates product deposits and contamination during the transport of products with different chemical and physical characteristics. DS series diverters are ideal for loading a set of storage bins. They are supplied with an inflatable gasket which guarantees a perfect seal up to pressures of 4 bar. Applications include foundry sand handling and diverting of other fine, abrasive, or granular solids including feldspar, fly ash, alumina, carbon black, candies, resins, beans, nuts, and grains.

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Multi-way diverter valve for pneumatic conveying

Products conveyed through pneumatic conveyor lines often need to be diverted to two outlets for filling or distribution. Filling two silos or bins from a single source requires a diversion of flow to the desired destination.


<h2>Divert pneumatically conveyed material to two outlets</h2>
GVF Impianti offers the DAS series of 2-way diverter valves for dense and dilutes pneumatic conveying. These valves are installed on top of a set of silos or storage bins. The valve diverts the flow by 90° based on an interchangeable, wear-resistant expansion drawer. The drawer is moved in position to allow material flow, giving continuity to the transport pipe without any throttle and discontinuity. Available in sizes from 2.5 up to 8 inches the DAS diverter valves are easy to install and virtually maintenance-free.

DP series valves allow the flow to be diverted from one to two lines or merged from two lines to one. The mechanical outfit is precise and adjustable. When the valve is in position the unused outlet is closed mechanically. DP series valves are compact, accurate, and reliable. They are easy to maintain and can be installed both vertically and horizontally. Applications include foundry sand handling and diverting of other fine, abrasive, or granular solids including feldspar, fly ash, alumina, carbon black, candies, resins, beans, nuts, and grains. DP Series diverter valves are available in sizes from 2.5 up to 10 inches

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2-way diverter valves for pneumatic conveying

Modern boiler plants have a wide variety of conveying needs.  While traditional mechanical conveying methods may be well suited for high capacity tasks like biomass fuel stream transport, lower volume and lighter materials such as ash, dust, and small reclaimed fuel particles are often most efficiently transported using pneumatic conveying systems.


<h2>A complete pneumatic conveying solution customized for your boiler plant</h2>
Raumaster has been working in the wood processing and energy industries in Finland for over 30 years.  The company is a world renowned expert in biomass material handling solutions and has long offered a variety of mechanical conveying systems for the biomass energy conversion industry.  With the addition of the Pneumatic Division, the company can now also offer a cull line of pneumatic conveyance options for your boiler plant.  Pneumatic conveyance often has lower initial costs than mechanical systems and, because it a fully enclosed process, it is dust free, spill proof, and weather proof.  Pneumatic conveyance systems are also known for reliability, simplicity, flexibility, long operating lives, and very low maintenance requirements.  Rausmaster offers systems with capacities up to 100 t/hour.  The company’s engineers specify injection systems, material loading systems, silos, special valves, and pipelines specifically for the needs of your boiler plant.  Automation of the system is achieved either through local control panels or integration into a plant wide system.

Pneumatic conveying for industrial biomass boilers

Pneumatic conveying of dry bulk materials is a desirable option for many industries because of the lower initial investment required than mechanical conveyance methods. However, traditional pneumatic conveyance is associated with high operating costs due to the level of power consumption required to achieve sufficient motive airflows.


<h2>A transport pipe for moving any dry bulk material that greatly increases efficiency and lowers energy costs</h2>
Efficient pneumatic transport of bulk raw materials and waste products such as dust and fly ash for the mineral products, energy, food preparation, plastics, and pharmaceutical industries, among many others is enhanced by using a transport pipe specifically designed for the purpose. The FLUIDCON concept from Claudius Peters is a pipe for pneumatic conveyance of dry solids that uses a portion of the motive airflow in vertical direction perpendicular to the direction of travel to fluidize the bulk solid making it easier to move. The fluidizing airflow is distributed across the bottom of the conveying pipe and oriented upward. This pushes the bulk solid up off the bottom of the pipe and ensures that it remains fluidized and entrained in the primary axial airflow for transport. The low internal friction of the fluidized bulk solid being transported allows it to move axially through the pipe with minimal velocity of the axial airflow. Reduced wear of the pipe and lower required conveying pressure result from the lower axial airflow velocity as well as reduced power consumption and lower operating costs.

Long distance pneumatic conveyor

Pneumatic conveyors

Also known as color concentrates for plastics, masterbatches are plastic granules that contain additives for coloring plastics. Their major purpose is to bring vibrance and improve the final product's appearance. In the process of making them, masterbatch production equipment is used to combine two major constituents—colorants and polymer-specific carriers.

Masterbatches

Forged metal objects appear seamless, simple items. But as the use of metals changed over time and constructions became more intricate with additive manufacturing, a new way of processing materials surfaced. Metal powder manufacturing replaces the classic blacksmithing techniques, reducing scrap waste in the meantime. The final metal products, however, retain that shiny allure of the archetypal metal pieces.

Metal powder

All plastics are polymers, but not all polymers are plastics. Polymer production is a multi-step process that transforms raw materials into products that we use in our day-to-day life with the help of polymer process equipment such as extruders, calenders and injection molding machines.

Polymers

In Ancient Egypt, starch production was used mainly for coating and gluing the papyrus sheets. Today, the paper industry still uses the same technique even if starch processing equipment has changed immensely. But besides shiny reams, starch has a fundamental place in the food and beverages industry.

Starch

Unlike natural resins, synthetic resins produced in the industry make up 30 to 60% of plastic composition. Silicone resins, gum arabic, epoxy resins, acrylic resin and carrageenan are some of the different types of synthetic resins that exist. You manufacture them using the chemical polymerization process. Synthetic resin making equipment can help you with that.

Synthetic resin

A toner is a fine powder located in printer and copier cartridges. One peculiar property the product is their ability to act like liquids. Toner manufacturing equipment sees to it that the particle size is between 5 and 30 micrometers to flow through the cartridge.

Toner

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