Jet mill for toner and pigment industries
Optimize particle size and distribution for high-demand applications with this high-precision jet milling solution, designed for rapid product changes and easy maintenance.
Processes Ultrasonic Particle Size Reduction
The TFG Fluidized Bed Opposed Jet Mill from Hosokawa Alpine is engineered for precise milling in the toner, powder coating, and pigment industries. Utilizing a unique high-velocity gas flow mechanism, it achieves exceptional fineness by leveraging interparticle collisions. Ideal for processing a range of applications—including lithium-ion battery cathode materials, protein-enriched flours, and pharmaceutical powders—this mill ensures consistent particle size distribution. Capable of handling continuous operations at high speeds, the TFG integrates seamlessly with existing production lines through PLC automation and dynamic air classifying systems. It boasts Megajet nozzles for energy-efficient grinding, reducing gas consumption while maximizing particle impact rates. Available in stainless steel with a polished finish, the system meets stringent industry standards and offers easy access for cleaning and maintenance. Customizable with various classifying wheel options, the TFG is supported by Hosokawa’s expert engineering team for tailored solutions and integration.
Benefits
- Achieves superior particle fineness through innovative jet milling, enhancing product quality consistency.
- Reduces operational costs with energy-efficient Megajet nozzle technology.
- Ensures rapid product changeovers with easy-clean design, minimizing production downtime.
- Offers flexibility with customizable configurations for diverse industrial applications.
- Complies with strict industry standards, ensuring safe handling of chemical and pharmaceutical products.
- Applications
- Sugar and sweeteners,Dishwashing powder,Dry flue gas cleaning,Post consumer recycling,Cosmetics,Lithium-ion batteries,Toner,Crop protection agents,Lactose and dairy products,Recycling composite materials,Pigments,Technical ceramic,Powder coating,Talc,Recycling extruded materials,Tea and roots,Fertiliser,Medicinal herbs,Luxury foods,Additive manufacturing metal,Spices,Recycling plastic mouldings,Animal feed,Additive manufacturing polymer,Titanium dioxide,Industrial wax,Recovered carbon black,Special flours,Cell culture media,Cocoa processing,Grinding of rubber,Calcium carbonate,Api - inhaler,Lignin,Thickening agents,Protein shifting,Hard minerals,Tablets
- End products
- Facial powder,Gourmet chocolate,Fiber-reinforced composites,Rubber crumb for playgrounds,Laser printer toner,Powdered sugar,Carnauba wax,Animal feed pellets,Acrylic paints,Lignin for biofuels,Ground calcium carbonate,Cocoa butter,Compressed tablets,Guar gum,Molded plastic parts,Milled talc,Enzymatic dishwashing detergent,Glyphosate,Camomile extract,Green tea powder,Ammonium nitrate,Protein-enriched pea flour,Sodium bicarbonate for flue gas treatment,Recycled rubber mulch,Powdered turmeric,Gluten-free flour,Extruded plastic profiles,Nutrient media for cell culture,Metal 3d printer powders,Polymer filaments,Cathode and anode materials,Recycled polyester,Epoxy powder coating,Lactose powder,Titanium dioxide for paint,Carbon black for tires,Asthma inhaler medication,Alumina ceramics
- Steps before
- Grinding,Pre-crushing,Pneumatic conveying
- Steps after
- Classifying,Packaging,Lab analysis
- Input ingredients
- toner,powder coating,pigments,compressed gas,air
- Output ingredients
- fine powders,classified particles,toner particles,coating powder,pigment particles
- Market info
- Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.
- Exit Velocity
- Above the speed of sound
- Nozzle Exit Speeds
- Around 500 m/s
- Pressure-shock-proof
- 10 bar overpressure
- Operating Pressure
- 6 bar overpressure
- Gas Temperature
- 20°C
- Material
- Stainless steel,polished finish
- Working mechanism
- Jet milling with dynamic classifier
- Batch vs. continuous operation
- Batch
- Cleaning method
- CIP / Manual
- Automation level
- Manual / PLC
- Changeover time
- Quick change for cleaning
- Energy efficiency
- High due to Megajet nozzles
- Cleanability
- High accessibility for cleaning
- Density/particle size
- 50–1000 µm
- Agglomeration risk
- Yes/No
- Pressure-shock-proof certification
- 10 bar overpressure
- Grinding chamber shape
- Flat bottom
- Discharge method
- Via nozzles
- Control panel type
- HMI/PLC
- Integration possibilities
- Modular connectivity
- Hydraulic mechanism
- Classifier head lifting
- Material finish
- Stainless steel,polished
- Wear protection
- Classifying wheel