Cyclone separator for pneumatic conveyor systems

Enhance efficiency in pneumatic conveyor systems by effectively separating pellets and powdered materials, ensuring product purity and minimizing material loss in continuous operations.

Separates Solids from Gas Streams in Conveyors

The ZAS Cyclone Separator from Zeppelin Systems is engineered for efficient separation of pellets and powdered bulk material within pneumatic conveyor systems. Its unique design utilizes centrifugal force to separate solids from gas streams, enhancing operational purity and system efficiency. The ZAS Cyclone is commonly employed in plastics, chemical, rubber, tire, and food processing industries. Capable of handling product loads of up to 6 kg of material per kg of conveying gas, it supports operations from 50 m³/h to 10,000 m³/h. Constructed from aluminum or stainless steel, it offers robust corrosion resistance, and its flange joints comply with DIN and ANSI standards for versatile integration. The equipment is maintenance-free, thanks to its non-rotating, wear-resistant components, and can be tailored to specific pressure vessel requirements for enhanced customization.

Benefits

  • Enhances product purity by effectively separating solids from gas streams.
  • Minimizes maintenance with robust, non-wearing components.
  • Increases energy efficiency by integrating into existing pneumatic systems.
  • Customizable design ensures seamless integration and compliance with industry standards.
  • Supports high-capacity operations, optimizing throughput for various industrial applications.

General


Applications
Powdered bulk material,Aspiration systems,Pellets,Closed-loop plants,Pneumatic conveyors systems
End products
Chemical granules,Metal powders,Raw polymers,Flour,Detergent powders,Pharmaceutical powders,Plastic pellets,Pvc powder,Cement
Steps before
Pelletizing,Powder production,Material conveying
Steps after
Aspiration,Material storage,Ventilation
Input ingredients
pellets,powdered bulk material,gas streams,conveying gas
Output ingredients
separated solids,cleaned gas
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Material
Aluminum or stainless steel
Operating pressure
Up to 100 mbar (g)
Capacity
50 m3/h to 10,000 m3/h
Separation efficiency
High
Flange drill pattern
DIN 2501 PN10,ANSI 150#
Operation
Maintenance-free
Customization
Customer-oriented design
Configuration
Settling chamber with deflector cone
Support
Support brackets,support ring
Design pressure vessel
Available upon request

Operating Characteristics


Working mechanism
Centrifugal force
Separation efficiency
High
Pressure capacity
Up to 100 mbar (g)
Customization
Individually tailored design
Ventilation options
Atmosphere or connected aspiration system
Maintenance
Maintenance-free
Operation mode
Continuous
Setup and installation
Easy

Material Compatibility


Abrasion resistance
High
Biological compatibility
Not specified
Cleanability
High
Corrosive resistance (e.g. acids)
Yes
Density/particle size
Up to approximately 6 kg of product/kg of conveying gas

Physical Characteristics


Construction Material
Aluminum or Stainless Steel
Footprint
Customized design
Shape
Cylindrical with Cone
Support Structure
Support Brackets / Support Ring
Discharge Method
Settling Chamber with Deflector Cone
Flange Joint
DIN 2501 PN10,ANSI 150#
Pressure Capability
Up to 100 mbar (g)

Custom Options


Material Construction
Aluminum / Stainless Steel
Pressure Rating
Standard up to 100 mbar (g) / Special design available
Flange Compatibility
DIN 2501 PN10,ANSI 150#
Settling Chamber Configuration
Including Deflector Cone
Support Design
Support Brackets / Support Ring
Customized Design
Based on Customer Requirements