Cyclone separator for pneumatic conveyor systems
Enhance efficiency in pneumatic conveyor systems by effectively separating pellets and powdered materials, ensuring product purity and minimizing material loss in continuous operations.
Separates Solids from Gas Streams in Conveyors
The ZAS Cyclone Separator from Zeppelin Systems is engineered for efficient separation of pellets and powdered bulk material within pneumatic conveyor systems. Its unique design utilizes centrifugal force to separate solids from gas streams, enhancing operational purity and system efficiency. The ZAS Cyclone is commonly employed in plastics, chemical, rubber, tire, and food processing industries. Capable of handling product loads of up to 6 kg of material per kg of conveying gas, it supports operations from 50 m³/h to 10,000 m³/h. Constructed from aluminum or stainless steel, it offers robust corrosion resistance, and its flange joints comply with DIN and ANSI standards for versatile integration. The equipment is maintenance-free, thanks to its non-rotating, wear-resistant components, and can be tailored to specific pressure vessel requirements for enhanced customization.
Benefits
- Enhances product purity by effectively separating solids from gas streams.
- Minimizes maintenance with robust, non-wearing components.
- Increases energy efficiency by integrating into existing pneumatic systems.
- Customizable design ensures seamless integration and compliance with industry standards.
- Supports high-capacity operations, optimizing throughput for various industrial applications.
- Applications
- Powdered bulk material,Aspiration systems,Pellets,Closed-loop plants,Pneumatic conveyors systems
- End products
- Chemical granules,Metal powders,Raw polymers,Flour,Detergent powders,Pharmaceutical powders,Plastic pellets,Pvc powder,Cement
- Steps before
- Pelletizing,Powder production,Material conveying
- Steps after
- Aspiration,Material storage,Ventilation
- Input ingredients
- pellets,powdered bulk material,gas streams,conveying gas
- Output ingredients
- separated solids,cleaned gas
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Material
- Aluminum or stainless steel
- Operating pressure
- Up to 100 mbar (g)
- Capacity
- 50 m3/h to 10,000 m3/h
- Separation efficiency
- High
- Flange drill pattern
- DIN 2501 PN10,ANSI 150#
- Operation
- Maintenance-free
- Customization
- Customer-oriented design
- Configuration
- Settling chamber with deflector cone
- Support
- Support brackets,support ring
- Design pressure vessel
- Available upon request
- Working mechanism
- Centrifugal force
- Separation efficiency
- High
- Pressure capacity
- Up to 100 mbar (g)
- Customization
- Individually tailored design
- Ventilation options
- Atmosphere or connected aspiration system
- Maintenance
- Maintenance-free
- Operation mode
- Continuous
- Setup and installation
- Easy
- Abrasion resistance
- High
- Biological compatibility
- Not specified
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Up to approximately 6 kg of product/kg of conveying gas
- Construction Material
- Aluminum or Stainless Steel
- Footprint
- Customized design
- Shape
- Cylindrical with Cone
- Support Structure
- Support Brackets / Support Ring
- Discharge Method
- Settling Chamber with Deflector Cone
- Flange Joint
- DIN 2501 PN10,ANSI 150#
- Pressure Capability
- Up to 100 mbar (g)
- Material Construction
- Aluminum / Stainless Steel
- Pressure Rating
- Standard up to 100 mbar (g) / Special design available
- Flange Compatibility
- DIN 2501 PN10,ANSI 150#
- Settling Chamber Configuration
- Including Deflector Cone
- Support Design
- Support Brackets / Support Ring
- Customized Design
- Based on Customer Requirements