Technical plastics production system
Optimize your production line by integrating a versatile system capable of precise mixing, conveying, and dosing, ensuring high-quality end products across continuous operations.
Mixes, Conveys, and Stores Materials Efficiently
Zeppelin Systems’ ZSD series delivers state-of-the-art solutions for diverse industries like plastics, rubber, and food. This equipment excels in seamless integration and automation, offering comprehensive processes such as mixing, conveying, and storage. Engineered to handle materials ranging from solids and powders to granules, it effectively manages polyethylene pellets, tire rubber compounds, and more. Featuring high-capacity rotary feeders, advanced diverter valves, and precise dosing modules, the system ensures optimal throughput and consistent product quality. It incorporates energy-efficient automation technologies with PLC controls for streamlined operations. Available in robust, corrosion-resistant materials and designed to meet industry standards, the ZSD series can be tailored to fit specific operational needs, backed by extensive engineering support.
Benefits
- Enhances production efficiency with seamless integration into existing lines.
- Minimizes operational costs through energy-efficient designs.
- Ensures consistent product quality with precision dosing and mixing.
- Offers robust corrosion resistance for extended equipment lifespan.
- Adapts to diverse materials and volumes with customizable configurations.
- Applications
- Rubber and tire products,Food industry products,Plastics
- End products
- Polyethylene pellets,Polyvinyl chloride (pvc) granules,Thermoplastic elastomers,Tire rubber compounds,Rubber-based adhesives,Processed cereal grains,Snack pellets
- Steps before
- Steps after
- Input ingredients
- technical plastics,raw materials
- Output ingredients
- finished plant,end product
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Automation
- PLC-controlled
- Batch size
- 5–100 kg
- Capacity
- 50–2000 kg/h
- Accuracy
- ±0.5–2%
- Feed rate
- 50–1000 kg/h
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- CIP/SIP
- CIP 121°C / SIP 135°C
- Abrasion resistance
- Yes
- Biological compatibility
- N/A
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.2–3.0 g/cm³ / 1–5000 µm
- Tank shape
- Rotary / Cylindrical
- Feed method
- Rotary Feeder / Diverter Valve
- Discharge method
- Conveying Screws / Discharge Bottoms
- Mixers
- High Intensity / Cooling / Universal
- Control panel type
- HMI / Touchscreen / Button
- Integration capabilities
- SCADA / PLC / IoT
- Modular construction
- Yes / Customizable
- Discharge method
- Screw / Gravity / Pneumatic