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Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Feed ingredients

The most important part of a capsule is its contents. But if the shell is not carefully made, the dosage ingredients inside lose effectiveness. From molding to sizing, capsule manufacturing equipment forms perfectly-matching husks ready for filling. The simplicity of encapsulation revolutionized pharmaceuticals since it was introduced in the 19<sup>th</sup> century. However, capsules are changing to increase delivery efficiency and reduce the dependency on gelatin.

Capsules

Vacuum conveying systems use a pressure gradient to move the product from the inlet to the outlet of a piped system. These systems use a vacuum generator at the delivery end of the pipe to create a vacuum that pulls the material through, unlike pneumatic conveying systems which use air compressors at the inlet to push the material. In addition to the vacuum generator, a basic vacuum conveying system consists of a pick-up nozzle, the conveying line, bends, diverter valves, and the receiver. Considerations for choosing a vacuum conveyor include the particle size of the product, length and complexity of the flow path, the desired flow rate, sensitivity of the product and dilute or dense phase operation. Vacuum systems are suitable for transporting powdered and granular materials for processing and filling operations in various industries.

Continuous

Industrial

In environments where maintaining product integrity and minimizing contamination is crucial, such as pharmaceutical manufacturing, efficient and dust-tight material transfer systems are paramount. These systems must handle both horizontal and vertical transfers with ease, ensuring product safety and reducing manual handling.
<h2>Automate and accelerate material loading</h2>
The Uni-Vac V-Series V10 by Hanningfield Process Systems is part of their ultra-hygienic vacuum conveyors designed to meet stringent cleanliness standards. This vacuum conveyor features a rolled and seam-welded hopper body, eliminating all welds for superior hygiene. Customizable to any requirement, it supports both gravity feed and vacuum transfer operations. The design includes clamps for easy dismantling and cleaning, making it ideal for industries where product integrity is essential. Unlike compressed air systems, the V10 operates using an electric pump, making it suitable for process rooms with height constraints. The V-Series also provides a high throughput of up to 900 kgs/hr, with contact parts made from 316L stainless steel, ensuring compliance with Good Manufacturing Practice (GMP) standards.

Ultra-hygienic vacuum conveyor for pharmaceutical industry

A loading system feeds your continuous or batch processing machine with the specified material or item in line with the flow of production. Loaders transfer the articles from one stage of preparation to the next with uniformity and accuracy.

Loading

Powder

solid

In industries such as chemical, pharmaceutical, and food processing, handling and transporting heavy drums safely and efficiently is crucial to maintain productivity and prevent cross-contamination. There is a need for equipment that can be easily moved and controlled within different production areas.
<h2>Automate vertical and horizontal drum movement</h2>
The Colonna Carrellata Girafusti from Agierre is designed for the lifting and movement of vacuum conveyors and drums. Featuring an internal support structure made of galvanized carbon steel and an external AISI 304 stainless steel enclosure, it ensures durability and cleanliness. The column's automatic control system allows easy management of all functions, including horizontal and vertical movement. This ensures precise positioning and minimized manual labor. Suitable for dusty and classified environments (At.Ex.), it adheres to cGMP standards and safety directives. The system can be customized to support various applications, including the transportation of powder systems and plastic crates, making it highly versatile for different industrial needs.

Mobile lifting column for drum handling

Handling

Lifting

transportation

The emergence of multi-drug resistant bacteria necessitates the rapid development of new antibiotics. Pharmaceutical companies need reliable, precise dosing systems to handle this evolving landscape.
<h2>Dose and stopper multiple powders accurately</h2>
The XTREMA PWD by IMA is designed to address the challenges in modern antibiotic production. This high-speed dosing and stoppering system can handle multiple powders with separate 100% check weighing to ensure accuracy. It utilizes a well-consolidated vacuum-pressure filling system and an intermittent in-line vial transport system. Up to three different powders can be dosed into the same vial, making it versatile for various combinations. The machine operates at a full speed of 400 vials per minute with continuous stoppering and recirculating laminar air flow (LAF) for temperature and humidity control. Its compact design includes controlled powder containment with cRABS, providing a sterile environment and reducing the risk of contamination.

High speed powder dosing and stoppering for antibiotics

The essential objectives of containment systems are personnel protection and preventing the release of toxic or infectious material into the environment. Containment is also used to prevent a product or sample from contamination by the external environment. In the chemical and pharmaceutical industries, containment solutions are used to protect the personnel from the leaking of airborne particles of hazardous substances, as powders or liquids are handled or transferred during processing.

Containment

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

Stoppering

Weighing

In pharmaceutical manufacturing, the need arises to efficiently transport tablets from production to packaging stages. Ensuring contamination-free movement and minimizing product damage during transfer are major challenges faced by producers.
<h2>Elevates tablets for seamless transfer</h2>
The SWIFTLIFT by IMA is designed to transport tablets from a floor-mounted hopper to a tablet counter or blister packing machine, offering a seamless and gentle transfer. Constructed from stainless steel in adherence to the latest GMP requirements, it can be easily dismantled for cleaning without the need for tools. It features a 100-litre product hopper, with larger sizes available, a vibratory feed system fitted with chip sieves and dust extraction points, and a pneumatic bucket lift. The standard tipping height is 1965 mm, with other heights available on request. The system ensures gentle tipping to prevent damage to delicate products and includes fully enclosed product covers. Additionally, it responds efficiently to external signals to match the production pace, ensuring smooth workflow.

Tablet elevator for pharmaceutical applications

Industrial feeding systems allows you to control the flow of solid bulk materials throughout the manufacturing line. After loading your material onto the vibrating hopper, a screw at the base drives it out in uniform doses to the next stage of processing. New feeding technologies are designed to deal with challenges of powders clumping together in the hopper (bridging and ratholing) that interrupt the outflow. Common feeder systems include centrifugal feeders, vibratory feeders as well as elevator, linear and pneumatic feeders.

Feeding

Sorting is the process of arranging items systematically, using a specified criterion, to categorize and group similar items and identify non-conforming items for removal. The choice of a sorting machine depends on the type of item to sort, the sorting criteria, the number of categories that the items need to be sorted into, sorting speed, and accuracy. Sorting machines can be used in the food processing industry for sorting and categorizing fruits, vegetables, empty bottles, crates, and other items; other examples include sorting of tablets and capsules by weight for quality control in the pharmaceutical industry. As well as sorting waste in the recycling industry. Manual sorting is a laborious task however, with the use of specialized equipment, manufacturers are able to automate their sorting at high speeds.

Sorting

In pharma production, controlling the dosage and sterility of antibiotic powders is critical. Missteps can lead to compromised product quality and patient safety, making precision filling and stoppering essential.
<h2>Vacuum-pressure powder filling and dual dosing</h2>
The SMART PWD by IMA is designed for precise dosing and stoppering of pharmaceutical powders. This system can accurately fill vials using a vacuum-pressure method, handling up to two different powders concurrently. Each vial undergoes 100% in-process control (IPC), ensuring exact dosage. The pick-and-place stoppering system, driven by brushless motors, accommodates various vial sizes, enhancing operational speed and flexibility. Integrated options include capping and wetting in place, tailored for isolation technology. With a capacity of up to 150 vials per minute, the SMART PWD offers robust performance for antibiotic powder production, addressing both quality and efficiency.

Powder filling and stoppering for antibiotic production

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

In pharmaceutical manufacturing, maintaining sterility and cleanliness of vials for injectable drugs is crucial. Vials must be thoroughly cleaned to remove any contaminants that could compromise the safety and efficacy of the drugs they contain.
<h2>Ensures sterile and contaminant-free vials</h2>
The HYDRA by IMA is a linear washing system specifically designed for vials and bottles used in injectable drug production. It follows cGMP guidelines and incorporates advanced features to ensure high-quality decontamination. The HYDRA facilitates the cleaning process through a series of customized washing cycles that account for the container material and the product to be filled. The system reduces WFI consumption through a recycled water loop, providing high cleaning performance and pyrogen reductions when needed. It can handle various container sizes, from a minimum mouth diameter of 7 mm to a maximum height of 180 mm. A unique upper guide rail stabilizes containers during high-pressure washing, while complete segregation between process, circuit, and mechanical areas prevents cross-contamination. The HYDRA also integrates features such as vacuum-assisted unloading for unstable containers and the option for an ultrasonic bath unit.

Linear vial washer for injectable drug containers

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

Industrial washing systems are used to clean and disinfect a variety of items in research and manufacturing facilities. Industrial washers use solvents and cleaning agents with mechanical action to remove deposits and residues from stainless steel machinery components, empty containers, and other soiled surfaces. The selection of an industrial or commercial washer depends on the type of items and surfaces to be cleaned, the type of deposits/residue that is typically present, whether drying is required after rinsing and the level of sterilization necessary. Manufacturers will have cleaning specifications and as a result, require washers to be engineered to meet these specs.

Washing

liquid

Handling ground coffee to preserve its aroma and prevent demixing requires specialized technology. This is particularly critical when transporting coffee from silos to packaging machines to ensure quality and consistency.
<h2>Preserving aroma during coffee transfer</h2>
The ExtraMAX by IMA is a mechanical extraction system designed to maintain the homogeneity and prevent the agglomeration of ground coffee during extraction from silos. This system employs a flat extraction mechanism which is effective for various coffee types, including filter, Espresso, and Moka coffee. Unlike traditional vibrating systems, ExtraMAX ensures more consistent homogenization and precise control of dosing, significantly reducing issues related to demixing. Furthermore, IMA's Petroncini handling solutions provide advanced transport mechanisms to avoid oxidation and contamination, essential for maintaining the coffee’s aroma and quality. The system includes tangential air flows and vacuum-based methods to handle long-distance transfers and high production rates efficiently.

Ground coffee handling and conveying system

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

In many industrial settings, efficient and gentle transfer of bulk materials is required to prevent product degradation and maintain process integrity. Traditional mechanical conveying methods may not sufficiently meet these needs, leading to potential material loss or damage during handling.
<h2>Efficiently convey bulk materials with precision</h2>
The pneumatic conveying system by Hosokawa Alpine is designed to transport bulk materials such as powders, granulates, and pellets using controlled air flow. Utilizing components like pneumatic transmitters, blow-through rotary valves, and vacuum cycle suction conveyors, the system is adaptable for both dense phase and dilute phase conveying modes. These methods involve either pressure or vacuum operations, tailored based on the materials' characteristics and process requirements. The system's versatility makes it suitable for use in various industries, including heavy industry, fine chemicals, and food processing. Hosokawa Solids, a specialist in bulk solids handling, offers these components either as part of a comprehensive package or as individual units, designed to meet specific conveying needs.

Pneumatic conveying system for bulk material handling

In many industrial processes, handling bulk materials involves the challenge of efficiently emptying material containers. Manual unloading can be labor-intensive and time-consuming, resulting in productivity loss. The solution often requires a streamlined and adaptable system to facilitate this task effectively.
<h2>Facilitates easy container unloading</h2>
The MCED Material Container Emptying Device by Hoopman Equipment is designed to simplify the unloading of material containers used in conjunction with various fluid bed dryers and related systems. This device comes with standard mounting options, including units that can be easily attached to walls or building ribs. The system includes an electrical lifting mechanism to lift and tilt the containers, allowing for smooth and efficient emptying of contents. It is compatible with different seed bins through available adapters. This adaptable solution ensures that material handling is streamlined and ergonomic, reducing the need for manual labor and associated risks. Suitable for various industries, this device offers a practical approach to improving efficiency in material management.

Material container emptying device

Batch

In high-capacity wafer production, achieving consistent product quality demands an accurate, efficient, and fully automated batter preparation process. Ensuring precise ingredient dosing, homogeneous mixing, and uninterrupted process flow are critical to overcoming these challenges.
<h2>Ensures precise dosing and consistent mixing</h2>
The Automatic Wafer Batter Preparation Plant TMX by Hebenstreit is designed to enhance the efficiency of wafer production lines. This system features a mixing bowl installed on three electronic weighing cells, which allows for precise weighing of bulk ingredients such as flour, maize starch, rye flour, sugar, and process water. Capable of producing up to 7.5 batches per hour, the TMX system reduces batch times to only 8 minutes. It ensures ultra-precise dosing and homogeneous mixing of raw materials, and it fully automates the feeding of multiple recipes into automatic baking machines. Modular in design, the system's layout can be customized according to the recipe and degree of automation required. The plant supports capacities up to 2400 kg/h, with batch sizes reaching up to 320 kg, and mixer sizes ranging from 150 to 400 liters. Additional features include an ergonomic sack loading station, a vacuum pump for dry ingredient transportation, and a flour sieving machine to filter foreign bodies and metallic impurities.

Automatic wafer batter preparation system

Blending

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

In potato chip production, maintaining clean potato slices post-cutting is crucial. A system is needed to remove surface starch and fines while optimizing water use and preventing product damage.
<h2>Removes surface starch and fines efficiently</h2>
The Gentle Wash Potato Slice Washer by Heat and Control is a specialized solution for cleaning potato slices. It utilizes a 3-stage wash process with two reused water rinses and one fresh water rinse, followed by an AirSweep vacuum/blow-off system to remove surface water and fines. This design reduces fryer fuel usage and cleaning costs. The washer features individual, easy-to-install modules that can be configured to fit existing production lines and require minimal floor space. The Spiral Action Gentle Washer ensures thorough cleaning without mechanical agitation, thus preventing product damage. Ideal for potato chip production, this system spreads slices evenly across a dewatering conveyor to facilitate better dewatering, reduced fuel usage, and prevent slice clustering or uneven cooking.

Potato slice washer for surface starch and fines removal

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

In the food processing industry, ensuring that products like potato slices, fruits, and vegetables are dry before frying or freezing is critical. This step reduces energy consumption and improves product quality.
<h2>Quickly removes surface water and debris</h2>
The AirSweep® Water Removal System by Heat and Control combines vacuum action with Air Knife technology to effectively remove surface water, starch, and scraps from freshly washed food items. The system is especially beneficial for potato slices, fruits, and vegetables, prior to further processing like frying or freezing. Using a combination of vacuum and high-velocity air, it ensures a drier, cleaner product, significantly cutting fryer fuel usage and increasing freezing efficiency compared to systems that use only Air Knife technology.

Industrial water removal system for food preparation

Pilot

In various industrial processes such as fertilizers, hydrometallurgy, and chemicals, achieving efficient solid-liquid separation is critical. Traditional methods often result in high operational costs and reduced efficiency, creating a need for advanced filtration solutions.
<h2>Ensures efficient solid-liquid separation</h2>
The PHILIPPE filter by HASLER Group is a continuous vacuum belt filtration system designed for efficient solid/liquid separation in diverse industrial applications. This system enables high recovery rates, with over 98% efficiency in filtrate recovery depending on the product. Its robust construction and the use of appropriate materials for sub-assemblies ensure the filter's reliability and longevity. The PHILIPPE filter features a factory-vulcanised endless belt with patented edges, a sturdy frame, and an easily accessible pneumatic tilting vacuum box. Specialized washing zones improve cake washing efficiency, and water usage is minimized through innovative filter cloth washing systems. The filter is suitable for various industries including agriculture, hydrometallurgy, pharmaceuticals, and chemicals. It can handle different scales of operation, from pilot units to large production systems up to 200 m².

Vacuum belt filters for solid-liquid separation

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

In industries such as fertilizer production and metal processing, achieving efficient liquid-solid separation is crucial for maintaining product quality and operational efficiency. Traditional filtration methods often struggle with high operating costs and inconsistent performance, presenting challenges in maintaining output standards.
<h2>Ensures high-quality filtration with efficiency</h2>
The AOUSTIN table filter by HASLER Group is a continuous vacuum filtration system designed for large-scale facilities, especially those producing phosphoric acid, fertilizers, and processing metals like iron and zinc. It offers the lowest production cost per square meter due to its robust design and high-quality output. With a filtration area of up to 320 m², the system maximizes productivity while ensuring optimal recovery of mother liquors without dilution. Its specific vacuum box design maintains product integrity and achieves uniform cake thickness. The filter's components, made from highly corrosion-resistant stainless steel, withstand harsh environmental conditions and aggressive chemicals.

Vacuum table filters for liquid-solid separation

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

In the medical industry, ensuring sterility and secure packaging for products like surgical sutures and catheters is essential. Blister packaging using aluminum foil can be critical in maintaining the integrity and safety of these products throughout transportation and storage.
<h2>Sterilized packaging for medical products</h2>
The PFM-KV from Harro Höfliger is tailored to package medical products into aluminum blisters with precision and high output. It operates using a chain conveyor that transports the aluminum foil, forming blisters and then filling them with medical products. For added sterility, the machine can apply a sterilization-grade window using a Tyvek® cover film during the sealing process. This sealed packaging is ideal for individual sterilization, ensuring the safety and sterility of delicate medical products. The system is capable of handling various forming processes such as thermoforming, deep drawing, or vacuum forming. It integrates multiple sealing technologies and provides precise cutting solutions to maintain high output and accuracy. The PFM-KV can seamlessly incorporate different print systems and camera systems, offering flexibility and customization for diverse medical packaging needs.

Production of sterilized aluminum blister packs

Cutting

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

Sealing

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

In industries such as pharmaceuticals and food processing, managing the transfer of materials while maintaining strict hygiene standards is essential. Traditional methods often fall short in preventing contamination and ensuring efficient handling, posing significant challenges in maintaining product integrity.
<h2>Automate and accelerate material transfer</h2>
The Uni-Vac V-Series V30 by Hanningfield Process Systems is a vacuum conveyor specifically designed for ultra-hygienic material transfer. Featuring a rolled and seam-welded hopper body with all welds removed, it minimizes contamination risks. The system utilizes an electric pump instead of compressed air, eliminating the need for additional air management systems. Its design includes a customizable hopper that can be adjusted to fit specific needs, making it ideal for process rooms with height limitations. Assembled using clamps for fast and easy dismantling, it simplifies cleaning and maintenance. The crevice-free, GMP-compliant design is tailored for demanding applications in the pharmaceutical, food, and related industries, ensuring the highest level of product integrity.

Vacuum conveyor for hygienic material transfer

In industries like pharmaceuticals and food production, maintaining high standards of hygiene during material transfer is critical. Traditional conveyors can lead to contamination and inefficiency, especially when handling fine powders and granules. A reliable vacuum system addresses these challenges effectively.
<h2>Streamline material transfer with ultra-hygienic design</h2>
The Uni-Vac V-Series V100 by Hanningfield Process Systems is an ultra-hygienic vacuum conveyor designed for demanding applications in the pharmaceutical, food, and allied industries. It features a rolled and seam-welded hopper body with all welds removed to ensure a crevice-free design, making it ideal for maintaining product integrity. Assembled using clamps, the unit is easy to dismantle for cleaning, reducing downtime. The sloped sides of the hopper allow for greater volume without increasing height, making it suitable for process rooms with limited space. An electric pump generates the airflow, eliminating the need for compressed air. This V100 model can achieve a maximum throughput of 4000 kgs/hr and has a hopper capacity of 100 liters, constructed from 316L stainless steel for contact parts and 304 stainless steel for non-contact parts.

Ultra-hygienic vacuum conveyor for pharmaceutical and food industries

In pharmaceutical and food processing environments, contamination and inefficient material handling can pose significant production challenges. Ensuring the integrity of sensitive products while minimizing manual handling and dust generation is crucial for maintaining high-quality standards.
<h2>Automate and accelerate material loading</h2>
The Uni-Vac V-Series V05 from Hanningfield Process Systems is a hygienic vacuum conveyor designed for efficient and dust-tight material transfer. With a rolled and seam-welded hopper body and crevice-free GMP design, it ensures product integrity and cleanliness. The system is assembled using clamps, allowing for easy dismantling and cleaning. Ideal for low-height process rooms, the V05 features sloped hopper sides to increase volume without additional height. Operating without the need for compressed air, an electric pump provides the necessary airflow, enhancing system reliability and reducing maintenance. It supports both “suck-and-dump” and direct loading, and can transfer up to 300 kgs/hr (660 lbs/hr) of material. Customizable to specific requirements, the V05 is suitable for pharmaceutical, food, and allied industries.

Hygienic vacuum conveyor for pharmaceutical and food industries

In many industrial processes, handling powder materials from sacks or bags can generate significant dust emissions, posing health risks and contaminating the work environment. Efficient and safe methods are essential to mitigate these risks while ensuring swift and contained material transfer.
<h2>Enable fast and safe bag unloading with dust control</h2>
The Hanningfield sack tip station is a specialized solution designed for the safe and efficient emptying of sacks and bags while minimizing dust emissions. The operator places the bag onto the station's shelf, pierces it, and directs the contents into the downstream conveyor system. This protected method prevents dust from escaping into the work environment and protects the operator. Customizable options include an integrated dust extraction system with filters and fans, and feed bins with agitators to prevent material bridging. All contact parts are constructed from 316L stainless steel with FDA-compliant seals and gaskets, ensuring compliance and durability. Standard or customized designs are available to suit specific industrial applications.

Dust control sack tip station for bag unloading

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

In pharmaceutical manufacturing, the delicate transfer of filled capsules from filling machines to bulk containers is crucial to avoid damaging the products. Handling filled capsules manually can lead to inconsistencies, contamination, and additional labor costs.
<h2>Gentle transport of filled capsules</h2>
The Hanningfield CapsuJet FCC is a filled capsule transfer system designed specifically for pharmaceuticals. It uses a patented venturi to create a cushioning airstream that gently transports filled capsules to a bulk container, minimizing damage. The compact design allows the system to be positioned directly beneath the outlet of capsule filling machines. Key features include a large diameter, 200-liter storage hopper for easy loading, and an easy-clean design that uses Tri-Clover clamps for quick dismantling without special tooling. The system is mounted to a mobile trolley, making it easy to move and position as needed. With a capacity to transfer up to 200,000 capsules per hour, and vertical and horizontal convey distances of 5m and 2.5m respectively, the CapsuJet FCC ensures efficient and gentle handling of pharmaceutical capsules. Constructed of 316L and 304 stainless steel, it promises durability and compliance with industry standards.

Filled capsule conveyor system for pharmaceutical production

In pharmaceutical manufacturing, maintaining a continuous supply of empty capsules to the filling machine is crucial. Challenges such as manual handling, capsule damage, and keeping the machine from running empty often arise, disrupting production and reducing efficiency.
<h2>Ensures continuous capsule supply without manual handling</h2>
The CapsuJet C20 by Hanningfield Process Systems is an empty capsule transfer system designed to tackle capsule handling challenges. This system enables the gentle and repeatable transfer of empty capsules into the capsule filling machine. Capsules are loaded into a 200-liter storage hopper, accommodating a full, standard-sized box. A tangentially discharged airflow from a multistage fan, combined with a patented venturi, creates suction that gently conveys the capsules. The system also includes a fully adjustable optical sensor that controls the capsule level in the receiving hopper, automatically starting and stopping the convey cycle. The CapsuJet C20 is mounted on a mobile trolley, weighing approximately 150 kgs, with dimensions of H1180mm x W760mm x L1215mm. It is capable of transferring up to 300,000 capsules per hour, with a maximum vertical convey distance of 10m and a horizontal distance of 5m.

Empty capsule transfer system

In the production of minced meat products like beef or poultry, achieving consistent quality and shape can be challenging. Varied textures, inaccurate weights, and slow production speeds are frequent issues.
<h2>Efficiently form minced meat products</h2>
The FS 507 from Handtmann is a forming system designed for the efficient production of minced meat products, including hybrid variations with meat and vegetables or cheese. It works seamlessly with a Handtmann vacuum filler and inline grinding system to ensure high-quality output with minimal friction and low heat input. This results in premium burgers and steak haché burgers with a fluffy, juicy texture. Adjustable forming modules and variable ratios of feed system and grinding speed ensure precise weight accuracy and product appearance. The FS 507 offers a production capacity of up to 120 portions per minute and is suitable for various product diameters and heights.

Forming system for minced meat products

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Grinders use a spinning blade or rotating abrasive elements to reduce the size of various materials. The specifications, RPM and grit of the engineered grinder, will result in various particle sizes. As a result, what you want to make will determine the type of grinder you need. Grinding is used for improving the texture and flow properties of various products and to enhance the flavor of food products such as coffee, spices, sugar, nuts, sesame, poppy seeds, lentils, wheat, and rice. Choosing the right rotational speed, grinding elements, and processing power allow the grinding and shredding of a wide range of materials into coarse or fine powders. Popular types of heavy duty grinders in food processing include angle grinders, bench grinders and meat grinders.

Grinding

Portioning

In the industrial production of sausages and ham, ensuring high productivity without compromising on product quality is essential. Traditional systems often struggle with maintaining efficiency while filling and portioning various products, leading to increased wear and inconsistent results.
<h2>Ensures high-quality filling and portioning</h2>
The VF 842 from Handtmann is a high-performance vacuum filler developed for industrial sausage and ham production. It features a large vane cell feed system designed to transport products efficiently and gently. With a filling capacity of 12,000 kg per hour and a maximum filling pressure of up to 25 bar, it ensures top-tier productivity. The system is ideal for filling and portioning pasty, fluid, and chunky products, ensuring precise portioning and gentle handling of larger chunk sizes. The hygienic design meets the highest standards, and its TÜV-certified energy efficiency makes it both eco-friendly and cost-effective. Suitable for various applications, including meat, dairy, pet food, and more, the VF 842 offers versatility and reliability in demanding industrial environments.

Industrial sausage and ham vacuum filler

When producing specialty coffee on a wholesale level, maintaining consistent quality and efficiency is crucial. Challenges include managing batch sizes, maintaining precise temperature controls, and ensuring a uniform roast profile across large quantities.
<h2>Automates roasting process for high-quality results</h2>
The W60A by Giesen is a fully automatic coffee roaster designed for specialty coffee production at an industrial scale. It offers batch sizes between 30-60 kg, with a capacity of up to 240 kg per hour. The integrated Roast Profile System allows you to create, repeat, and save precise roasting profiles. Green beans are automatically poured into the hopper and released into the roasting drum, ensuring a continuous operation. The cooling fan cools down each 60 kg batch in just 3 minutes. This roaster also supports additional equipment like the External Cyclone and Green Coffee Conveyor for enhanced efficiency and emission control. Certified with CE standards and capable of operating on natural, propane, or butane gas, it is suitable for large coffee roasteries aiming for high-quality and consistent results.

Large-scale coffee roaster for specialty coffee production

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

Roasting involves extended exposure to heat in an oven or over a fire. Depending on your end product, roasting equipment makes sure that the raw materials you put in undergo even roast intensity before they are transferred for further processing. Some roasting technologies may also be used for other cooking requirements, including toasting and drying. When thinking about roasting, the idea of roasted coffee comes to mind. However, there are a wide array of food products that go through a roasting process. For example, nuts such as almonds and cashews go through a roasting machine

Roasting

In coffee roasting operations, manual handling of coffee beans can lead to inefficiencies and increased labor costs. The constant need to lift heavy loads and precisely measure beans each time can be a significant challenge, leading to potential inaccuracies and inconsistent roasting results.
<h2>Automates transportation and weighing of green coffee beans</h2>
The Green Coffee Conveyor by Giesen simplifies the process of transporting green coffee beans to your hopper without the need for manual lifting. Compatible with Giesen's W6 series and larger roasters, this system uses vacuum suction to move beans effortlessly from floor level to the hopper. An optional scale system ensures precise measurement, eliminating the need to weigh beans separately. The conveyor is available in multiple models (GCC15, GCC30, GCC45, GCC140) to fit different roaster capacities. It is certified with CE, UL, and AGA, ensuring compliance with international safety standards. Ideal for mid-to-large-scale operations, the Green Coffee Conveyor can significantly streamline your roasting workflow, enhancing efficiency and reducing labor costs.

Green coffee conveyor for efficient coffee roasting operations

In processing infant nutrition products, precise and hygienic handling of fine powders is critical. Ensuring contamination-free transfer and preserving the quality of sensitive materials can be challenging, especially with conventional conveying methods that risk product loss and contamination.
<h2>Enables safe and dust-free material transfer</h2>
The vacuum pneumatic conveying system by Gericke is designed to efficiently and hygienically transport fine powders, granules, and small component parts. Utilizing a vacuum ejector, the system connects to your existing compressed air supply, allowing for a compact and lightweight design. It is adaptable for various applications such as sack tipping, feeder refilling, and reactor loading. Suitable for explosive atmospheres, the system provides dust-free conveying, thereby containing potential leaks. Manufactured with type 304 or 316 stainless steel, it meets high hygiene standards required in the food and pharmaceutical industries. It can convey over distances up to 40 meters and handle capacities from 0.1 to 8 m³/h. Additionally, features like automatic filter cleaning and optional inline components such as sifters and magnet separators enhance its operability.

Vacuum pneumatic conveying for infant nutrition

Handling bulk materials from sacks often leads to significant dust emissions and ergonomic challenges in various industries. Ensuring operator safety and maintaining a dust-free environment is critical in processes involving food, pharmaceuticals, chemicals, and minerals.
<h2>Ensure safe, ergonomic, and efficient material handling</h2>
The Gericke Sack Tipping Station provides a robust solution for safe and ergonomic handling of bulk materials from sacks and boxes. Designed to control and reduce dust emissions, it features an integrated aspirator and filter system that ensures clean air within the working area. The main door, hinged at the top and supported by telescopic gas springs, provides easy access while a safety mesh prevents contact with downstream rotating machinery. Optional magnets remove any metal contaminants from the material. Additionally, the unit can be combined with other Gericke equipment such as nibblers, rotary valves, sieving, or conveying systems, offering greater operational flexibility. The system includes an automatic compressed air reverse jet cleaning mechanism for the filter cartridges, activated only when the main door is closed, which enhances operator safety and maintains a dust-free environment.

Sack tipping station for dust-free bulk material handling

Sieving machines are available in various designs such as linear sieves, tumbler sieves, and vibrating sieves each employing a different sieving action. The choice of a suitable sieving machine depends on the desired particle size distribution, required amplitude and frequency of vibrations, and the physical state of the mixture. Sieving machines are used for removing dust from granular products and for grading grains. They are also used for the classification of granular material and the separation of solids from a slurry mix in the food processing industries.

Sieving

Handling bulk materials in industries like food, pharmaceuticals, and chemicals requires an effective system to unload big bags safely and efficiently. Challenges include dust containment, ensuring flowability of various powder types, and maintaining hygiene standards.
<h2>Safe and dust-tight unloading of big bags</h2>
The Gericke Big Bag Unloader BBU is designed to tackle these issues with its modular, flexible design. It allows for customization to meet specific needs and future adjustments. With options like vibrating tables for medium flowing powders and under massagers for poor flowing powders, it ensures efficient material handling. Safety features such as stretch units for outlet spout stretching and hoisting from different angles enhance operator safety. It also offers solutions for dust containment and hygienic execution, meeting high safety and hygiene standards. The system can integrate into various process lines, either discharging directly into hoppers or conveying systems.

Big bag unloader for industrial bulk materials

Unloading

In processes where hygiene and efficiency are critical, the use of conventional flexible sleeves with hose clamps can create product retention zones, posing contamination and maintenance challenges.
<h2>Prevent contamination and ensure tight sealing</h2>
The BFM Fittings by Gericke offer a hygienic solution for connecting flexible sleeves to rigid tubing without creating product retention zones. Unlike traditional clamps, the BFM design ensures a perfectly waterproof and hygienic connection, eliminating dead zones that can harbor contaminants. Suitable for food grade applications, these fittings are made from Polyurethane, with other materials available upon request. They are easy to replace, requiring no tools and less than 40 seconds to fit. Available in diameters ranging from 100 to 650 mm, the BFM Fittings are designed to maintain tight seals even with very fine powders and withstand pressure shocks during dust explosions. This makes maintenance straightforward and reduces downtime, ensuring a clean and safe production environment across various industries including food and pharmaceuticals.

Hygienic flexible sleeves for food and pharmaceutical use

Entry level

In research and development (R&D) settings and for pilot plant operations, achieving consistent and high-quality mixing of small batches is essential. Traditional industrial mixers often do not scale down effectively, leading to inefficiency and inconsistent results in small volume operations.
<h2>Fast and efficient small batch mixing</h2>
The GMS Compact Batch Mixer by Gericke is specifically designed for laboratory and small-scale production. This twin-rotor mixer offers excellent mixing quality with a volume range of 1 to 20 liters. Its low-speed operation, characteristic of the GMS family, creates a fluidized zone using two horizontally arranged, superimposed mixing tools. This design ensures even mixing while preserving high-quality ingredients. The mixer is built for easy cleaning and sterilization, with interchangeable mixing chambers and dismantleable parts. Operating at an optimal Froude number of 1.1, it reduces R&D costs due to its low minimal filling volume. This compact mixer is also mobile, standalone, and requires only a standard electric supply (220 V AC/50 Hz), making it ideal for agile product development and recipe formulation.

Laboratory mixer for r&d and small batch production

Formulation technologies are an integral process in many industries such as pharma and food. Chemical mixtures require strict handling to combine the separate ingredients into the homogenized recipe that makes your final product. Formulation technology stores, mixes and subjects the elements to a range processing parameters according to your specifications to develop the base material. The resulting formulas are then weighed, formed, packaged, or sent for further formulation.

Formulation

When dispensing pre-sterile liquids, it is crucial to maintain a sterile environment to prevent contamination by airborne bio-burden. Ensuring that the liquid remains uncontaminated during the transfer and measurement process is a key challenge.
<h2>Maintains sterility during liquid dispensing</h2>
The Liquid Dispensing Isolator by Fabtech is designed to safely measure and dispense pre-sterile liquids into smaller containers. This system ensures sterility through the use of inline sterile filters and VHP (Vaporized Hydrogen Peroxide) decontamination. Built with SS 316L stainless steel, the isolator features ISO 5 Grade A laminar airflow for an aseptic environment. The standard configuration includes a pass box with two glove ports and a main chamber with four glove ports, along with a glove integrity tester. The system offers customizable ergonomics, multiple chamber configurations, integration options for on-demand process equipment, and online particle counters. It also supports password protection for different authorization levels.

Liquid dispensing isolator for sterile environments

Decontamination

Dispensing

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

When biomass is pyrolyzed, the resulting biochar becomes highly absorbent and can pose self-heating and fire risks if not properly stored. Effective bulk packaging is essential to mitigate these risks.
<h2>Prevents oxidation and reduces fire risk</h2>
The Torresak by ETIA is a specialized bulk bag designed specifically for storing biochar. It employs Modified Atmosphere Packaging to reduce fire risks during storage and transport. Made from food-grade, anti-static materials, the bag uses vacuum sealing and nitrogen flush to maintain low oxygen levels inside the bag, preventing rapid oxidation. Additionally, it features a hermetic liner that blocks the transfer of gas, moisture, or oils. The vacuum-sealed negative pressure maintains the cubic shape of the bag, ensuring easy stacking and logistics efficiency. The Torresak also has a vibratory compaction system to immobilize char particles, minimizing agitation and friction during transport. This packaging solution integrates fire risk mitigation, product preservation, and optimization in logistics.

Bulk packaging solution for biochar

Packaging

In production environments requiring spray granulation, drying, and coating, traditional methods can struggle with batch size, process efficiency, and product consistency. Advanced fluid bed processing technology offers optimized solutions for these challenges, particularly in industries like pharmaceuticals and fine chemicals.
<h2>Automate granulation and drying at scale</h2>
The CAP 150-1250 by Diosna is a fluid bed processor designed for large-scale spray granulation, drying, and coating processes. This high-end solution features PC control compliant with 21 CFR Part 11, ensuring robust data acquisition and automation with remote maintenance capabilities. The specially engineered inflow floors optimize airflow, enhancing fluidization and particle coating. The system supports various coating techniques, including top, tangential, and Wurster processes, making it versatile for different product requirements. It is explosion-proof according to ATEX standards and incorporates WIP/CIP systems for effective cleaning. The through-the-wall installation concept ensures strict separation between production and technical zones. Additional components, such as liquid tanks and vacuum conveying systems, provide flexibility for specific production needs.

Fluid bed processor for large batch spray granulation

To coat your consumer products with color or taste-enhancing substances, specialized technologies are available that ensure all the contents are individually and evenly covered. The process starts with loading your goods onto rotating drums, exposing the products to spray nozzles that treat them with your prescribed coating formula.

Coating

When handling large volumes of powdered or granular materials, it's crucial to ensure a safe and dust-free environment. The risk includes potential dust exposure, which can be hazardous, and handling awkward and heavy Big Bags that might lead to safety concerns for operators.
<h2>Safely unload materials with minimal dust</h2>
The Modular Big Bag Unloading Station by Dinnissen ensures a safe and ergonomic product intake process. It allows the dust-free unloading of Big Bags, making it ideal for environments where both safety and efficiency are critical. Suitable for various materials including poorly flowing products, its modular design can accommodate numerous customizations. Options like an integrated hoisting system, negative pressure chamber for toxic products, and automatic weighing and dosing system can be added based on specific needs. This versatility allows the unloading station to fit seamlessly into different production lines, addressing stringent safety requirements and ensuring minimal residue in the bags. Dinnissen offers versions adhering to ATEX standards, making them suitable even for hazardous environments. The system’s efficient design allows it to be adapted both before and after the unloading process.

Modular big bag unloading station for various materials

When handling chemical or toxic substances, accurate and safe filling of containers or drums is crucial to meet strict safety regulations. Ensuring dust emission control and handling a variety of container sizes are significant challenges faced in these processes.
<h2>Fill drums and containers reliably and safely</h2>
The IBC/Drum Filling System by Dinnissen addresses the complexities involved in filling drums and containers with chemical or toxic substances. Designed for intensive use under harsh conditions, this system complies with European REACH regulation for chemical safety. It features a modular design and customizable components. The filling process can include supply of empty drums, dust extraction to prevent fine dust release, and vibration for compacting dust within the containers. The filling station also supports various container sizes with easy-to-operate filling adapters and optional height adjustments. Additionally, it can be equipped with an Easy-to-clean Feeder Valve for accurate dosing and a turntable for minimizing manual handling. Suitable for use in industries such as food, pharma, pet food, feed, and chemicals, this system ensures high efficiency and compliance with strict dust emission standards.

Ibc and drum filling system for chemical substances

Compaction machines and technologies crush or compress materials and make them denser. Compaction can be used to simply save space or to shape materials into a desired form or format. Tablets, pellets, or briquets are formed by compactors but powder presses also help form cosmetic eyeshadow or face powder.

Compaction

Manual

Handling toxic or non-toxic materials in industry settings requires a reliable system to ensure safety and efficiency. Operators need solutions that guarantee dust-free and complete emptying of drums or containers to maintain a high standard of safety and meet hygiene protocols.
<h2>Ensures safe and dust-free emptying</h2>
The drum and container handling system by Dinnissen provides a robust solution for the safe and dust-free handling of various substances. It features a hermetic connection that secures the drum or container before it is tipped and emptied. For toxic or hazardous materials, the system offers a completely sealed enclosure, ensuring no particulate matter escapes during the process. The emptying methods, such as manual or automated tipping, vibration, air pulses, or vacuum technology, are designed to meet specific customer needs. The system allows for post-emptying processes like shredding or cleaning, making it versatile for different industry requirements. This equipment is particularly suited for applications in the pharmaceutical, food, dairy, chemicals, and minerals industries.

Drum and container emptying system

Emptying

A shredder is used to reduce the size of various materials through the cutting action of its contra-rotating shredding rollers or knife shafts. Industrial shredders come in many different designs, sizes, and variations. Shredders are best used for the disposal of used tires, scrap metal, car wrecks, garbage, recycling of plastics, paper, and shredding of various foods such as cooked cereals. The choice of a suitable heavy duty shredder depends on the properties of the material to be processed, the desired shred size, the size of the in feed material, and the volume of material to be processed.

Shredding

In the beverage industry, managing and processing large quantities of fruit concentrate from storage drums is a common necessity. Traditional methods can be labor-intensive and wasteful, often leaving valuable product behind, which affects efficiency and cost-effectiveness.
<h2>Automate drum emptying for maximum product recovery</h2>
The concentrate drum emptying system by Della Toffola (Omnia Technologies) provides a solution designed specifically for the beverage sector. These systems come in manual and automatic versions, featuring diaphragm or displacement pumps for efficient product transfer. The drum dumpers securely invert the drums, while stainless steel pumping systems, tailored to handle various concentrate characteristics, ensure complete extraction. Automatic systems additionally offer ice crushing and defreeze options to keep the product in optimum condition. A precise flowmeter-controlled rinsing system guarantees complete recovery of the concentrate, enhancing operational efficiency and minimizing waste.

Concentrate drum emptying system

Industrial dehumidification involves the process of removing moisture as well as controlling humidity. For example, warehouses that store grains need a controlled climate to avoid mildew and other moisture-related issues that can ruin or spoil the product. Refrigerant and desiccant dehumidifiers are used to reduce or maintain the level of humidity. Refrigerant dehumidifiers pass the air over a cold coil, cooling the air to the point where its water vapor begins to condense. Instead, desiccant dehumidifiers pass the air through a rotor containing a moisture-absorbing material. Commercial dehumidifiers are somewhat similar to their industrial counterpart in terms of function. The only big difference is the scale at which the equipment is being used.

Dehumidifying

Transferring powders across multiple vessels in pharmaceutical and chemical production can be challenging due to the need for a single system that is versatile and easy to move around the facility.
<h2>Streamline powder transfer operations</h2>
The Mobile Powder Pump System from De Dietrich Process Systems provides an efficient and flexible solution for transferring powders into various receiving vessels. The system includes a mobile cart fitted with a vacuum pump, control panel, and utility valves. The Powder Pump unit can be mounted on multiple vessels, allowing easy powder transfer. Designed for use in pharmaceutical and chemical industries, this system ensures safe and efficient charging of powders and includes ATEX ratings for Zone 1/21 environments. It features an ergonomic design with forklift channels for easy storage and mobility, making it an ideal choice for R&D facilities and CDMO operations where equipment versatility and reduced investment are paramount.

Mobile powder transfer system for pharmaceuticals and chemicals

Rinsing

In industrial settings where powders must be transferred from large bags to process equipment, maintaining control and safety is crucial. Efficient emptying of bulk materials minimizes contamination, spills, and product loss.
<h2>Discharge powders safely and efficiently</h2>
The Big Bag Emptying Station from De Dietrich Process Systems offers a contained, controlled environment to empty powders from Flexible Intermediate Bulk Containers (FIBCs) into subsequent processing steps. The station can handle everything from easy-flowing to highly consolidated powders and is customizable to meet unique plant requirements, whether for new installations or retrofits. Integration with the De Dietrich Powder Pump allows for seamless material transfer, while optional components like a fluidizing hopper, automatic bag tensioning, and high-containment cabinets enhance functionality. The station is controlled via PLC and HMI, suitable for hazardous areas, and can include batch weight monitoring. It’s an adaptable system designed for diverse industrial applications involving raw or intermediate powdered products.

Big bag emptying station for powder handling

Integration

In research and development or small-scale production within the fine chemical and pharmaceutical industries, precise and efficient liquid-solid separation is crucial. Traditional filtration systems often struggle with corrosion resistance and ease of cleaning, causing delays and product integrity issues.
<h2>Optimize filtration and collection processes</h2>
The Glass Nutsche Filter from De Dietrich is designed to meet the stringent requirements of R&D and small-scale production environments. The filter features a mobile filter plate and a height-adjustable blade for smoothing the filter cake, facilitating easy access and manipulation. With a wheel-mounted base, it can be easily moved between locations. Corrosion and solvent resistance, along with a smooth, pore-free surface, ensure minimal contamination and ease of cleaning. Additionally, the filter system utilizes vacuum during filtration to improve efficiency and includes connections for ventilation and nitrogen handling. Key industries include fine chemicals and pharmaceuticals, and capacities range from DN300 to DN600 with a maximum filling volume of up to 70 liters. The system's design allows for quick product collection and straightforward substitution of the filter cloth, making it a versatile and user-friendly option for demanding applications.

Glass nutsche filter for fine chemical and pharmaceutical filtration

When dealing with extracting valuable components from solid materials, achieving optimal efficiency and precision is crucial. Various extraction methods should cater to different applications, from the food industry to pharmaceuticals, ensuring high yields and minimal wastage.
<h2>Versatile extraction with hot solvent</h2>
The 12l Solid/Liquid Extractor by De Dietrich is designed for pilot plant applications requiring accurate and versatile manual extraction. It offers three extraction modes—trickle bed, underflow, and Soxhlet extraction—tailoring to various applications. The system includes a 20l spherical evaporator equipped with a coil-type immersion heater for solvent preparation. Temperature regulation is facilitated by vacuum adjustments, ensuring the solvent is near its boiling point. The integrated solvent and product handling mechanisms, along with compact valves, make the setup efficient and user-friendly. With compact dimensions and robust materials like borosilicate glass 3.3, PTFE, PFA, and stainless steel, the extractor promises durability and reliability.

12l solid/liquid extractor for pilot plant solutions

In high-volume production of dairy products or beverage concentrates, a critical challenge is integrating a high-shear mixing process that can manage large quantities of ingredients efficiently and ensure uniform consistency. This becomes essential for achieving stable emulsifications while minimizing air entrapment and clumping.
<h2>High shearing and mixing with minimal air entrapment</h2>
The InlineMaster by Daniatech is a sophisticated inline mixer designed to handle high capacities and significant powder intake. Leveraging a vacuum system, ingredients are efficiently drawn and mixed below liquid level, facilitating rapid and thorough wetting. The integrated high-shear mixer creates a controlled vortex that expels air and ensures a homogeneous, stable product. This mixer can manage up to 40,000 liters per hour with a powder intake of up to 14,000 kg per hour, making it suitable for various applications, including dairy products, soft drinks, and syrup solutions. Its hygienic design conforms to EHEDG standards, ensuring minimal maintenance requirements and energy-efficient operation.

High-capacity inline mixer for dairy and beverages production

An emulsifier is used to mix two immiscible liquids. Heating or cooling requirements during emulsification, overpressure or vacuum requirements, the need for wall scrapers, design of the mixing head, the viscosity of the liquids, and the desired droplet size are all important considerations when selecting an emulsifying system. Emulsifiers are typically used in the food industry for the production of batters, creams, and sauces, in the pharmaceutical and cosmetics industry for the production of creams and lotions, and in the chemical industry for the production of paint and other emulsions.

Emulsifying

Vacuum

In industries dealing with bulk powder materials, efficient and reliable conveying systems are crucial to maintaining product integrity and process efficiency. Challenges such as blockage, product heating, and contamination must be mitigated to ensure smooth operations.
<h2>Ensures efficient bulk powder transfer</h2>
The dilute-phase conveying systems by Daniatech offer an advanced method for transferring bulk materials either under vacuum or positive pressure. These systems can transport up to 10 tons per hour and cover distances up to 100 meters, making them suitable for various industrial applications. The vacuum systems are ideal for conditions requiring cleanliness and ATEX compliance, utilizing a vacuum filter to separate powder from air while maintaining a clean operation. The positive pressure systems are engineered for high capacity and long-distance conveying, using a blower pump and airlock to ensure a smooth powder-to-air ratio, thereby avoiding blockages. With optional features such as HEPA filters, cooling and dehumidification, and inline sifters, Daniatech's dilute-phase conveying systems offer tailored solutions for industries ranging from food processing to biotechnology.

Dilute-phase conveying solution for powder handling

In industries requiring the storage and transportation of bulk products such as nuts, cheese, or protein, maintaining product integrity and shelf life is critical. Traditional methods often fail to protect these products from oxygen exposure, leading to spoilage and reduced quality.
<h2>Achieve ultra-low oxygen levels for bulk products</h2>
The Corr-Vac® Mark-III Bulk Bin MAP Packaging Machines from CV-TEK provide an advanced solution for the packaging of large and bulk items. Available in 54”, 62”, and 100-inch models, these systems are designed to maintain ultra-low oxygen levels by utilizing an engineered seal bar made of polished stainless steel that can reliably seal through 8 layers of film. This makes these machines ideal for packaging items in barrels, super-sacks, bins, gaylords, and blocks. The units are customizable with various vacuum pump options and can be configured as suspended models or roll-around systems. The 100-inch model offers the additional option of being floor-fixed. An optional 3A Dairy grade is available for 54” and 62” models, making it suitable for specific food industry requirements.

Modified atmosphere packaging for bulk bins

In food processing facilities, moving bulk ingredients efficiently from one stage to another is crucial. Traditional methods can lead to delays or material loss, especially when handling heavy or wet products. Achieving precise, hygienic transfer of materials requires specialized equipment.
<h2>Transfer materials with efficiency and precision</h2>
The Inclined Screw Loader from Cozzini (Middleby) is designed to meet the demanding requirements of food processing environments. This loader features quick-release, watertight shaft seals that enable thorough washdown sanitation. Its heavy-duty, stainless feedscrew auger is available in diameters from 9″ (230 mm) to 20″ (500 mm) and can handle capacities ranging from 2000 lbs. to 8000 lbs. (900 kg-3600 kg). Customizable hopper sizes, discharge angles, and heights ensure that the unit can be tailored to specific facility needs. The optional agitator prevents product bridging, ensuring smooth operation. Accepted by the USDA and CE approved, the Inclined Screw Loader conforms to AMI sanitary design principles.

Inclined screw loader for food processing

When developing small batches of pharmaceutical products, precise control over granulation and drying is crucial. Ensuring that the powders and granules are processed effectively can pose a significant challenge without the right technology.
<h2>Granulate and dry small quantities with precision</h2>
The laboratory fluid bed dryer by Cos.Mec is designed specifically for the granulation and drying of small quantities of pharmaceutical products. It offers advanced features such as high-retention polyester filter cartridges, which ensure efficient drying and granulation processes. The dryer allows for repeated cartridge filter cleaning using compressed air counterblows while the processes continue uninterrupted. This model also includes a rupture disc, sample thief, and inspection windows for easy monitoring and operation. The system operates with automatic management via a PLC and touch screen operator panel. Notable accessories include options for gravimetric or vacuum loading, internal washing (WIP), and air dehumidification for the Air Treatment Unit. Parts in contact with the product are crafted from AISI 316 L stainless steel with a mirror glass polished finish for optimal hygiene and performance, while parts not in contact are made from AISI 304 stainless steel. Cos.Mec equipment complies with CFR 21 part 11 standards for automated systems.

Laboratory fluid bed dryer for pharmaceutical granulation

Granulation

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

In the production environments of the food and pharmaceutical industries, maintaining strict hygiene standards is crucial. When handling bulk solids, there is a need for equipment that ensures sanitary conditions while facilitating efficient material transfer.
<h2>Conveys bulk solids with sanitary design</h2>
The P-Series Receivers from Coperion are designed for applications demanding a high level of sanitation. Constructed from stainless steel (DIN 1.4404, AISI 316L), they are ideal for conveying bulk solids in environments with stringent sanitary requirements. These receivers comply with cGMP standards and incorporate FDA-approved materials, ensuring they meet industry safety and cleanliness criteria. Available with various discharge valve options, including powered flap and butterfly valve types, they offer flexibility in handling different materials. NEC and ATEX compliant models are available for use in hazardous environments. Additionally, the P-Series Receivers feature steep cone angles to guarantee excellent discharge and an automatic reverse jet cleaning system for easy maintenance. Polishing finishes, such as bead blast, satin, or mirror, enhance their suitability for cleanroom applications. Suitable for gain-in-weight or loss-in-weight feeder refills and capable of integration into central vacuum conveying systems, these receivers are versatile in their application.

Sanitary bulk solids receiver for food and pharma

In high-volume manufacturing environments, ensuring optimal material preparation before the vacuum conveying process can prevent operational bottlenecks. Understanding how to buffer materials effectively during big bag change-overs or other transitional phases is critical to maintaining consistent workflow.
<h2>Buffer and prepare materials for vacuum conveying</h2>
The Coperion K-Tron P-Series Feed Bin is designed to pre-condition materials for vacuum conveying. It is typically used under bulk bag unloading stations, providing a buffer during big bag change-overs or adjacent processes. Constructed from 316L stainless steel, it ensures easy cleanup and durability. The modular structure allows for upgrading to a bag dump station, featuring dust hoods with vents adaptable to central dust collection systems. A fully fluidized cone eliminates potential flow issues, while aeration pads and vibrators aid material handling. This feed bin supports various industries, including plastics, chemicals, food and pet food, pharmaceuticals, and minerals.

Feed bins for pre-conditioning materials

Aerators are devices used for mixing air (oxygen transfer) with a liquid such as water or oil to form a homogeneous product. Selecting an industrial aeration system involves choosing a suitable mixing head and considering the desired input and output flows, temperature, level of aeration, properties of the liquid phase, and the degree of automation and pressure control. Aerators are used in the food industry for the production of fat-based center masses and crèmes and in the chemical industry for wastewater treatment. When it comes to water treatment, surface aerators are most commonly used.

Aeration

In the manufacturing process, accurate batching and precise ingredient handling are crucial. Industries often face challenges in maintaining consistency and meeting high-quality standards when dealing with multiple ingredients.
<h2>Convey and weigh multiple ingredients</h2>
The Batch Weigh Vacuum Receiver by Coperion is a solution designed for accurate batching and weighing of multiple ingredients. It features a reliable weighing system that can handle up to eight ingredients with a batch accuracy of ± 0.5% of full scale capacity. The vacuum receiver is constructed from 316L stainless steel with an electropolished surface finish, ensuring durability and compliance with stringent hygiene standards. The weighing frame is built from either mild steel or SST 304, adding flexibility depending on the application needs. This system is particularly useful in the plastics, chemicals, food & pet food, pharmaceutical, and minerals industries. Options such as level sensors, discharge aids, and hazardous area versions are available to suit specific operational requirements.

Batch weigh vacuum receiver

Batching

In industries where continuous material conveying is essential, ensuring smooth and efficient transfer of bulk solids can be challenging. Issues such as frequent blockages, uneven distribution, and high maintenance costs can hinder operations.
<h2>Facilitates continuous conveying with vacuum sequencing</h2>
The Series 2400 vacuum blower from Coperion is designed for seamless integration with their Series 2400 receivers, ensuring uninterrupted conveying in industrial applications. This blower uses a microprocessor or PLC controller to manage continuous sequencing conveying, which minimizes disruptions and enhances efficiency. Capable of supporting 50 mm (2 in) to 100 mm (4 in) systems, the blower operates at up to 338 mbar (g) (10 in Hg) vacuum and features power options ranging from 4 to 18.5 kW (5 to 25 HP). Key components include a vacuum breaker valve, positive displacement blower, and heavy-duty blower base, increasing reliability and reducing downtime. This system is applicable across various industries such as plastics, chemicals, food & pet food, minerals, and nonwovens.

Vacuum sequencing blower for industrial conveying systems

When handling the bulk transfer of powders, pellets, or granulated materials in an industrial setting, achieving consistent and efficient pressure conveying is essential. Traditional systems may struggle with variations in material flow and pressure stability, leading to potential operational inefficiencies.
<h2>Provide efficient pressure conveying</h2>
The Positive Displacement Vacuum Blower, offered by Coperion, is specifically designed for continuous pressure conveying of various materials such as pellets, powders, and granulates. This vacuum blower supports systems ranging from 51 mm to 254 mm and can manage up to 474 mbar vacuum. It is equipped with a positive displacement blower, heavy-duty blower base, and totally enclosed drive guard to ensure robustness and reliability. Key components such as the easy-to-read liquid-filled pressure gauge, inlet filter/silencer, and chamber-absorptive type discharge silencer contribute to its efficient operation. The IP65 (NEMA 4, 4X) adjustable pressure switch ensures compliance with industry standards, including OSHA and CE. The vacuum blower is available with motor capacities from 2.2 to 187 kW, making it adaptable to various industrial needs in sectors like plastics, food, and chemicals.

Vacuum conveyors

Which vacuum conveyors technology do you need?