Industrial fluid and paste preparation system

Eliminate air bubbles and achieve uniform viscosity in fluids and pastes to ensure precise dosing and seamless integration in complex manufacturing workflows.

Degasses and Homogenizes Viscous Fluids

ViscoTec’s ViscoTreat series offers specialized degassing and preparing systems designed for high-viscosity fluid applications across diverse industries such as pharmaceuticals, automotive, and electronics. Utilizing a vacuum-based degassing process, these systems continuously extract air and bubbles to ensure fluid homogeneity, critical for reliable dosing and mixing in manufacturing applications. The ViscoTreat systems support viscosities up to 2,000,000 mPas and are available in various container sizes, from 2.5 liters to 80 liters, accommodating different production scales. Integration into production lines is seamless, thanks to their automated and continuous operation capabilities, which enhance production efficiency. Constructed with high-quality materials for chemical resistance, these systems are compatible with a wide range of fluids, ensuring versatility. Additionally, ViscoTec offers customization and engineering support, allowing for tailored system designs to meet specific production requirements. Whether dealing with resin-based 3D printing or pharmaceutical suspensions, the ViscoTreat ensures optimal material preparation for precise manufacturing outcomes.

Benefits

  • Ensures flawless dosing and mixing by eliminating air and bubbles, enhancing product quality.
  • Accommodates high-viscosity fluids, extending application range and versatility.
  • Reduces production interruptions with automated and continuous processing.
  • Supports diverse production scales with customizable container sizes.
  • Enhances operational efficiency and fluid compatibility with robust material construction.

General


Applications
Food,Automotive,E-mobility,Consumer goods,Cosmetics,3d printing,Dental,Aerospace,General industry,Medical technology,Electronics,Pharmaceuticals
End products
Biomedical implants,Pharmaceutical suspensions,Battery gels,Aerospace sealants,Creams and lotions,Semiconductor encapsulants,Sauces and purees,Toothpaste,Resin-based 3d printed objects,Industrial coatings,Automotive adhesive pastes
Steps before
Material Preparation,Mixing,Pre-processing
Steps after
Dosing,Packaging,Assembly
Input ingredients
fluids,pastes,homogeneous pastes,liquids,high viscosity fluids
Output ingredients
degassed product,air-free pastes,air-free liquids,homogeneous pastes,homogeneous liquids
Market info
Visco Tec is known for its precision dispensing and dosing technology, specializing in equipment for viscoelastic fluids, offering reliable, high-quality solutions for industries like pharmaceuticals, food, cosmetics, and general manufacturing, renowned for engineering excellence and innovation.

Technical Specifications


Cartridge size
300 ml to 80 l
Withdrawal capacity
max. 810 ml/min
Viscosity range
Up to 2,000,000 mPas
Dosing volume
~1.7 to ~13.5 ml/rev
Volume flow
0.4 to 910 ml/min

Operating Characteristics


Working mechanism
Endless Piston Principle
Batch vs. continuous operation
Continuous
Integrated steps
Degassing,Homogenization
Air incorporation control
Degassing under vacuum
Automation level
Manual / Automatic
Viscosity handling capability
1,000,000 to 2,000,000 mPas
Changeover time
0

Material Compatibility


Viscosity range
1,000,000 mPas to 2,000,000 mPas
Bubble elimination
Yes
Homogeneity
Air-free pastes and liquids
Container size
300 ml to 80 l
Volume flow rate
0.4 to 910 ml/min
Cartridge sizes
300 ml to 80 l
Degassing capability
Yes

Product type Characteristics


Container size
2.5 l,15 l,25 l,80 l
Air-free and homogeneous processing
Yes

Physical Characteristics


Tank shape
Cylindrical
Container size
2.5 l,15 l,25 l,80 l
Discharge method
Continuous under vacuum

Custom Options


Control panel type
HMI / Touchscreen
Integration possibilities
PLC / SCADA
Container size options
2.5 l,15 l,25 l,80 l
Viscosity handling range
Up to 2,000,000 mPas
Volume flow options
0.4 to 910 ml/min