Empty capsule transfer system

Ensure seamless capsule filling operations by eliminating manual handling and preventing production downtime with gentle, high-volume empty capsule transfer, reducing damage with a precise airflow control system.

Transfers Empty Capsules to Filling Machine

The CapsuJet C20 from Hanningfield is an engineered-to-order empty capsule transfer system designed for seamless integration into pharmaceutical and nutraceutical production lines. What sets the CapsuJet C20 apart is its use of a patented venturi system that gently conveys empty capsules at a high throughput of 300,000 capsules per hour. It is adept at handling all hard shell capsule sizes, including gelatin, HPMC, and vegetable capsules, ensuring minimal to zero capsule damage. The system is compatible with continuous, automated operations, operated via a fully adjustable optical sensor that optimizes the capsule flow by regulating the convey cycle. Its construction in 316L stainless steel for contact parts and 304 stainless steel for non-contact parts ensures durability and compliance with cleanroom standards. The mobile trolley design allows for flexible installation, while the adjustable dimensions allow for customization based on specific production needs. The CapsuJet C20 is best suited for applications in the pharmaceutical, food and beverage, chemical, cannabis, and nutraceutical industries, providing efficient solutions for pre-processing, processing, and packaging departments.

Benefits

  • Eliminates manual handling, improving workplace safety and reducing labor costs.
  • Ensures continuous capsule filling by preventing the machine from running dry.
  • Minimizes capsule damage, preserving product quality and reducing waste.
  • Offers flexible installation with a mobile trolley design for easy integration into existing lines.
  • Supports diverse capsule types, accommodating varying production requirements efficiently.

General


Applications
Nutraceuticals,Empty capsules,Pharmaceuticals
End products
Soft gelatin capsules,Empty gelatin capsules,Vegetable capsules,Empty hpmc capsules
Steps before
Capsule Manufacturing,Capsule Sorting,Capsule Quality Check
Steps after
Capsule Filling,Capsule Inspection,Packaging
Input ingredients
empty capsules,capsule storage hopper
Output ingredients
capsules in capsule filling machine,filled capsule conveyor
Market info
Hanningfield Process Systems is known for manufacturing high-quality, customized process handling, and containment equipment for industries such as pharmaceutical, food, and chemical, specializing in milling, sieving, and powder handling solutions.

Technical Specifications


Capacity
200L / 100,000 size "o" capsules
Transfer Rate
300,000 capsules/hr
Max. Vertical Convey Distance
10m (33ft)
Max. Horizontal Convey Distance
5m (16ft)
Approx. Weight
150 kgs (330 lbs)
Material
316L stainless steel (1.4404) for contact parts
Material
304 stainless steel (1.4301) for non-contact parts
Dimensions
(H) 1180mm x (W) 760mm x (L) 1215mm
Automation
Adjustable optical sensor for level control

Operating Characteristics


Working mechanism
Tangential airflow with venturi effect
Automation level
PLC-controlled with optical sensor
Batch vs. continuous operation
Batch
Changeover time
Adjustable
Cleaning method
Manual
Energy efficiency
Low kWh/cycle
Airflow control
Low-pressure,high-volume
Convey method
Gentle convey
Capsule damage
Virtually zero

Material Compatibility


Corrosive resistance (e.g. acids)
Yes
Cleanability
High,suitable for pharmaceutical environments
Biological compatibility
Suitable for handling sensitive pharmaceutical products
Density/particle size
Empty capsules of various sizes
Abrasion resistance
Suitable for gentle conveyance

Product type Characteristics


Capsule sizes
000 to 5

Physical Characteristics


Machine Footprint
1180mm x 760mm x 1215mm
Approx. Weight
150 kgs (330 lbs)
Hopper Size
200L
Mobile Mounting
Trolley-mounted
Control Panel Type
Adjustable Optical Sensor

Custom Options


Mobile trolley mounting
Yes
Dimensions modification
Available upon request
Adjustable optical sensor
Fully adjustable control