Carcass drum tire building solution

Enhance your tire production with a flexible solution that seamlessly transitions between various carcass drums, optimizing your tire assembly process while minimizing material usage and ensuring precise bead control.

Builds and Shapes Diverse Tire Types

The HF ONE from HF TireTech Group is a tire building machine designed to meet the evolving demands of tire manufacturers. It efficiently handles the construction of passenger car, truck, bus, light agricultural, and various two and three-wheeler tires. Featuring quick-change carcass drums and servo-driven movements, the HF ONE enables precise turn-up and shaping processes, ensuring seamless bead control and consistent quality. Its automated design reduces material use and enhances production flexibility. Integrating smoothly into existing production lines, it offers high throughput with minimal downtime. Configurable options allow customization to suit specific operational needs, all while maintaining tire integrity and performance.

Benefits

  • Enhances production flexibility with rapid carcass drum changes, reducing downtime.
  • Minimizes material waste, lowering production costs with efficient C turn-up technology.
  • Maintains consistent tire quality through precise bead-to-bead shaping and control.
  • Increases operational efficiency with automation that supports continuous production cycles.
  • Supports diverse tire manufacturing for various vehicle types, expanding market potential.

General


Applications
3-wheeler tires,2-wheeler tires,Light agricultural tires,Truck tires,Moped tires,Passenger car tires,Scooter tires,Bus tires
End products
All-season passenger car tires,Three-wheeler commercial tires,Moped touring tires,Radial truck tires,Scooter commuter tires,Bus radial tires,Motorcycle radial tires,Light agricultural radial tires
Steps before
Material preparation,Component assembly,Carcass loading
Steps after
Curing,Post Curing Inflation,Quality control
Input ingredients
{ "input": ["carcass drums", "ply material", "beads"], "output": ["tires", "carcasses"], }
Output ingredients
{ "input": ["carcass drums", "ply material", "beads"], "output": ["tires", "carcasses"], }
Market info
Schwarte Processing HF FoodTech Group is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in processing technologies for the food industry, highlighting innovation, high-quality standards, and tailored solutions to meet specific customer needs.

Technical Specifications


Carcass Drum Options
Three possible variations
Change-over Mechanism
Quick change-over without changing shaft
Servo Driven Force
High force,long hub for symmetrical turn-up
Symmetrical Turn-up Movements
SW width up to 230 mm (+)
Final Shaping Distance
180 mm bead to bead
Turn-up Method
Flat turn-up,separate IL and SW application
C Turn-up
Constant cord length bead to bead
Ply-down Feature
Ply-down to reinforce carcass
Automation Level
Automation of former two-stage process with permanent bead control

Operating Characteristics


Automation level
Automation of former two-stage process with permanent bead control
Batch vs. continuous operation
Batch operation
Changeover time
Quick change-over of different carcass drums without changing the shaft
Cleaning method
Not specified
Energy efficiency
High efficiency
Output capability
High flexibility with one machine and three possible carcass drums
Sustainability
Reduces material and tire weight
No sidewall cracks

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


Innovation Award
TireTechnology International Innovation award winner 2019

Physical Characteristics


Machine footprint
Compact
Carcass drum quantity
Three possible carcass drums
Change-over capability
Quick change-over without shaft change
Tire application size
SW width up to 230 mm
Final shaping distance
180 mm bead to bead

Custom Options


Carcass Drums
Three possible types
Change-over Efficiency
Quick change-over without shaft change
Turn-up Movements
Servo driven,symmetrical
SW Width Capability
Up to 230 mm