Carcass drum tire building solution
Enhance your tire production with a flexible solution that seamlessly transitions between various carcass drums, optimizing your tire assembly process while minimizing material usage and ensuring precise bead control.
Builds and Shapes Diverse Tire Types
The HF ONE from HF TireTech Group is a tire building machine designed to meet the evolving demands of tire manufacturers. It efficiently handles the construction of passenger car, truck, bus, light agricultural, and various two and three-wheeler tires. Featuring quick-change carcass drums and servo-driven movements, the HF ONE enables precise turn-up and shaping processes, ensuring seamless bead control and consistent quality. Its automated design reduces material use and enhances production flexibility. Integrating smoothly into existing production lines, it offers high throughput with minimal downtime. Configurable options allow customization to suit specific operational needs, all while maintaining tire integrity and performance.
Benefits
- Enhances production flexibility with rapid carcass drum changes, reducing downtime.
- Minimizes material waste, lowering production costs with efficient C turn-up technology.
- Maintains consistent tire quality through precise bead-to-bead shaping and control.
- Increases operational efficiency with automation that supports continuous production cycles.
- Supports diverse tire manufacturing for various vehicle types, expanding market potential.
- Applications
- 3-wheeler tires,2-wheeler tires,Light agricultural tires,Truck tires,Moped tires,Passenger car tires,Scooter tires,Bus tires
- End products
- All-season passenger car tires,Three-wheeler commercial tires,Moped touring tires,Radial truck tires,Scooter commuter tires,Bus radial tires,Motorcycle radial tires,Light agricultural radial tires
- Steps before
- Material preparation,Component assembly,Carcass loading
- Steps after
- Curing,Post Curing Inflation,Quality control
- Input ingredients
- { "input": ["carcass drums", "ply material", "beads"], "output": ["tires", "carcasses"], }
- Output ingredients
- { "input": ["carcass drums", "ply material", "beads"], "output": ["tires", "carcasses"], }
- Market info
- Schwarte Processing HF FoodTech Group is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in processing technologies for the food industry, highlighting innovation, high-quality standards, and tailored solutions to meet specific customer needs.
- Carcass Drum Options
- Three possible variations
- Change-over Mechanism
- Quick change-over without changing shaft
- Servo Driven Force
- High force,long hub for symmetrical turn-up
- Symmetrical Turn-up Movements
- SW width up to 230 mm (+)
- Final Shaping Distance
- 180 mm bead to bead
- Turn-up Method
- Flat turn-up,separate IL and SW application
- C Turn-up
- Constant cord length bead to bead
- Ply-down Feature
- Ply-down to reinforce carcass
- Automation Level
- Automation of former two-stage process with permanent bead control
- Automation level
- Automation of former two-stage process with permanent bead control
- Batch vs. continuous operation
- Batch operation
- Changeover time
- Quick change-over of different carcass drums without changing the shaft
- Cleaning method
- Not specified
- Energy efficiency
- High efficiency
- Output capability
- High flexibility with one machine and three possible carcass drums
- Sustainability
- Reduces material and tire weight
- No sidewall cracks
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Innovation Award
- TireTechnology International Innovation award winner 2019
- Machine footprint
- Compact
- Carcass drum quantity
- Three possible carcass drums
- Change-over capability
- Quick change-over without shaft change
- Tire application size
- SW width up to 230 mm
- Final shaping distance
- 180 mm bead to bead
- Carcass Drums
- Three possible types
- Change-over Efficiency
- Quick change-over without shaft change
- Turn-up Movements
- Servo driven,symmetrical
- SW Width Capability
- Up to 230 mm