Open truck loading bellows with dust collector

Achieve efficient, dust-free loading of dry bulk solids into open trucks, maintaining a clean environment and smooth operation with integrated dust collection, ensuring precise material handling and minimal emission during transport processes.

Provides Dust-Free Loading of Bulk Solids

The BELLOJET ZC from WAMGROUP is an innovative open truck loading bellows equipped with an integrated dust collector, designed to ensure efficient and dust-free discharge of dry, dusty bulk solids. This equipment is ideal for industries dealing with materials such as cement, lime, gypsum, and animal feed. Its unique feature is the inner tapered cones for material flow containment and an outer double bellows for dust extraction.

Working on a continuous, automated cycle, the BELLOJET ZC is optimized for loading dry bulk materials into open trucks. As the bellows outlet contacts the truck bed, the slack cable mechanism halts further lowering, while a level sensor keeps the dust skirt in contact with the material, ensuring consistent loading. The integrated filter fan captures airborne dust, directing it into filter cartridges to ensure a clean working environment.

Capable of handling up to 250 m³/h, the system operates efficiently across temperatures from -40 up to 150 °C. Its flexible neoprene chute resists abrasion and temperature fluctuations, enhancing durability. The unit offers customization with ATEX versions, various chute materials, and remote control capabilities, ensuring it meets diverse operational needs. Post-operation, a pulse-jet system auto-cleans the cartridges, minimizing downtime and maintenance efforts. This product is suitable for integration into existing systems with its PLC control options, allowing easy operation and remote monitoring.

Benefits

  • Ensures dust-free loading, improving air quality and worker safety.
  • Minimizes material loss and contamination with efficient dust extraction.
  • Reduces maintenance downtime with automated post-load cleaning of filter cartridges.
  • Adapts to various material types with customizable chute materials and sizes.
  • Enhances operational efficiency with remote control and integration capabilities.

General


Applications
Lime,Animal feed,Iron and steel,Building materials,Pet food,Glass,Gypsum,Rice,Minerals,Sand,Construction aggregates,Fly-ash,Refractory products,Shot blasting materials,Cement
End products
Glass panes,Puffed rice,Steel billets,Dog kibble,Mineral powders,Concrete mix,Silica sand,Firebricks,Hydrated lime,Portland cement,Glass bottles,Fly ash bricks,Animal feed pellets,Gypsum board,Shot peening shot,Asphalt mix
Steps before
Bulk Solids Storage,Silo Storage,Material Collection
Steps after
Transportation,Packaging,Distribution
Input ingredients
dry bulk solids,dusty bulk materials
Output ingredients
open lorries/trucks,dust-free bulk solids,clean air
Market info
WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.

Technical Specifications


Inlet diameter
300 mm (12 in)
Maximum throughput rate
250 m3/h (147 cfm)
Operating temperature
-40 ~ 150 °C (-40 ~ 500 °F)
Filter surface
10 m2 (108 sq ft)

Operating Characteristics


Automation level
Manual / PLC
Batch vs. continuous operation
Continuous
Cleaning method
Automatic pulse-jet cleaning
Energy efficiency
Reducing dust emissions

Material Compatibility


Abrasion resistance
High
Temperature resistance
-40 ~ 150 °C
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Corrosive resistance
Durable materials used


ATEX certification
Available as an option
CE marking
Possibly required in the EU
Environment,Safety Standards
Compliance to European dust emission guidelines

Physical Characteristics


Weather-proof capability
Yes
Lifting cables
Two outside material flow

Custom Options


Control panel type
Remote control available