Demineralization and carbonation for bottled table water
Ensure consistent carbonation and precise blending for beverage production while minimizing CO2 consumption, enhancing your product quality and operational efficiency.
Deaerates and Carbonates Beverages Continuously
The Innopro DCX from KHS Group is a versatile deaerator and carbonator unit tailored for high-speed beverage and liquid food production lines. It adeptly uses vacuum spray deaeration techniques in one or two stages for flexible processing based on product requirements. This unit is integral to operations involving the preparation of mineral waters, soft drinks, and fruit juices, offering a seamless transition from deaeration to carbonation. With a throughput capacity of up to 65,000 liters per hour, it accommodates demanding production needs effectively.
Automation is a key feature, with recipe-controlled CO2 addition and buffer tank pressure adjustments that ensure precise carbonation while minimizing CO2 usage and operator intervention. This results in improved energy efficiency and consistently high product quality.
The compact design ensures easy integration into existing processing lines, requiring minimal space. The system’s robust construction offers reliability with reduced maintenance demands, enhancing overall line performance with less downtime.
The Innopro DCX is an indispensable asset for beverage producers seeking to optimize their processing capabilities and maintain superior product quality in a competitive market.
Benefits
- Enhances product quality through precise deaeration, ensuring optimal carbonation levels.
- Increases line efficiency with high throughput capacity up to 65,000 liters per hour.
- Minimizes CO2 consumption with automated, recipe-controlled processes.
- Reduces operator intervention, lowering labor costs and errors.
- Integrates seamlessly into existing production lines, requiring minimal floor space.
- Applications
- Mineral water,Liquid food,Beverages,Soft drinks,Fruit juices
- End products
- Flavored sparkling water,Apple juice,Orange juice,Lemon-lime soda,Iced tea with fruit flavors,Cola beverage,Still mineral water,Carbonated mineral water
- Steps before
- Water treatment,Juice extraction,Concentration,Mixing
- Steps after
- Filling,Capping,Labeling,Packaging
- Input ingredients
- non-carbonated table water,carbonated table water,mineral water,CO2,fruit juices
- Output ingredients
- carbonated table water,non-carbonated table water,soft drinks,blended fruit juices
- Market info
- KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.
- Deaeration rate
- Continuous
- CO2 Addition Rate
- 0.5 to 9 g/liter
- Capacity
- Up to 65,000 liters per hour
- Stage configuration
- One or two stages
- Automation
- Fully automatic
- Space Requirement
- Low
- Working mechanism
- Vacuum spray deaeration
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- Fully automatic
- Integrated steps
- Deaeration and carbonation
- CO2 saturation control
- Recipe-controlled buffer tank pressure
- Maintenance requirement
- Minimum maintenance
- Flow rate
- Up to 65,000 liters per hour
- Foaming
- Low Foam / High Foam
- Carbonation
- 0.5 to 9 g/l CO2
- Container Compatibility
- PET,Glass
- CO2 Consumption
- Minimized
- Product flow rate
- Up to 65,000 liters/hour
- Table Water Preparation
- Carbonated / Non-carbonated
- Compact footprint
- Low space requirement
- Discharge method
- Inline
- Machine footprint
- Compact design suited for high throughput
- Control Panel Type
- HMI / Touchscreen
- Integration Capabilities
- Process Automation Systems
- Space Requirement
- Compact Design
- CO2 Addition Rate
- 0.5 to 9 g/liter
- Deaeration Stages
- One or Two Stages
- Operator Intervention
- Minimized through Automation