Inline disperser for food production
Quickly achieve stable, agglomerate-free dispersions and emulsions with minimal manual handling, thanks to this versatile inline solution designed for efficiency in complex food formulations.
Inducts and Disperses Powders in Liquid Formulations
The DaiTec-Conti-TDS from YSTRAL is a versatile inline disperser designed to revolutionize powder handling and liquid formulation processes for the food and milk processing industries. Featuring a 3-A Sanitary Standard-certified design, it efficiently inducts, disperses, and emulsifies powders into liquids, ensuring dust-free and homogenous results. This equipment stands out with its powerful induction vacuum that directly draws and processes powders from containers or via an ergonomic hopper, accommodating even adhesive and thickening substances.
Applications include producing dairy drinks, yogurts, and flavored milk beverages, among other end products like salad dressings, protein shakes, and emulsified oils. The DaiTec-Conti-TDS operates seamlessly within continuous production lines, supporting high-speed operations and offering CIP capability for streamlined cleaning and maintenance.
Available in configurations suitable for diverse material compatibilities, its simple design ensures minimal operational disruptions, and its quick-release fasteners facilitate hassle-free maintenance. Serving sectors ranging from food and pharmaceuticals to paints and cosmetics, this equipment aids in delivering precise, stable dispersions critical for high-quality product outcomes.
Benefits
- Ensures dust-free operations, enhancing workplace safety and cleanliness.
- Delivers highly stable, homogeneous dispersions, improving product quality consistency.
- Reduces setup time with quick, ergonomic integration into existing lines.
- Enhances flexibility by processing both liquid and powder simultaneously.
- Supports rapid processing with high-speed, continuous operation capabilities.
- Applications
- Liquid formulations,Oils,Food industry,Emulsions,Powders,Dispersions,Milk processing
- End products
- Fruit juice concentrates,Emulsified oils,Gelatin solutions,Infant formula,Flavored milk beverages,Protein shakes,Salad dressings,Spice blends in liquid form,Sauce bases,Nutritional supplements,Mayonnaise,Milk powder solutions,Yogurt,Cocoa powder dispersions,Dairy drinks
- Steps before
- Purification,Drying,Grinding
- Steps after
- Emulsification,Sterilization,Packing
- Input ingredients
- powders,adhesive powders,thickening powders,oils,liquids
- Output ingredients
- homogeneous dispersions,stable dispersions,emulsified liquids,narrow droplet size emulsions,agglomerate-free dispersions
- Market info
- Ystral is known for its expertise in mixing, dispersing, and powder wetting technologies, providing high-quality engineered-to-order equipment solutions for industries such as chemicals, pharmaceuticals, and food, renowned for innovation, reliability, and efficiency in process optimization.
- Automation
- Manual / Auto operation
- Emulsifying capability
- Excellent
- Powder handling capacity
- Strongly adhesive and thickening powders
- Container connectivity
- Direct connection to existing containers
- Vacuum induction
- Powerful induction vacuum
- Dissolution speed
- Fast dissolution processes
- Cleaning method
- CIP-capable
- Dispersion type
- Agglomerate-free,homogeneous dispersion
- Batch vs. continuous operation
- Inline Continuous
- Air incorporation control
- Via induction vacuum
- Automation level
- Manual / Automatic
- CIP/SIP
- CIP-capable
- Cleaning method
- Easy to open with quick-release fasteners
- Induction method
- Powder and liquid induction via vacuum
- Integrated steps
- Induction,dispersion,and emulsification
- Working mechanism
- High shear energy and vacuum wetting/dispersing
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Ergonomic working height
- Feed method
- Powder feed table with integrated hopper
- Induction method
- Induction vacuum via induction tube
- Design feature
- 3A certified design
- Connectivity
- Direct connection to existing containers
- Control panel type
- Ergonomic design
- Powder feed
- Integrated hopper and induction tube