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industrial-checkweighers

Industrial-checkweighers

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Weighing

Herbs have always been shrouded in mystery. The delicate plans produce overpowering bouquets and potent remedies. Herbal extraction technology gets to the core of this mystery and makes bioactive compounds available for a range of applications. Rich in antioxidants, anti-inflammatories, and aromas, herbal extracts are vital ingredients for medicines, foods, cosmetics, and wellness products.

Herbal extracts

A checkweigher is a manual or an automatic machine used for checking the weight of packaged products. It is normally installed at the end of a production line and ensures that the weight of each unit is within the standard range. A high-speed production line requires a checkweigher that can match the speed of the process. Small or low-weight products, such as pharmaceutical capsules require high accuracy checkweighers for quality control purposes.

Continuous

A check weigher that is equipped with high speed/high accuracy force balance load cell. It meets stringent accuracy and reliability standards in industrial and pharmaceutical products.


<h2>Checkweigher that helps you reduce unnecessary rejects</h2>
The SSV-h series of Anritsu are ideally suited for checking the weight of pharmaceutical and industrial products . Equipped with a high speed and high accurate force balance, every product is measured precisely to ensure each package has the required amount of product in it. This line of weighing systems meets the varying needs of the operators, quality control managers/site supervisors and corporate managers.

It is equipped with SMF (Smart Measurement Function), the high accuracy SSV-h series integrates innovative signal processing along with improved scale resolution to reduce unnecessary rejects to maximize line productivity.

Checkweigher

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

liquid

solid

Features waterproof and dust proof cabinet and components. Its hygienic design is perfect for unpacked and fresh foods which require stringent sanitary control.


<h2>Stringent sanitary control for unpackaged fresh food</h2>
The SSV-i series from Anritsu are waterproof checkweigher with a waterproof and dust-proof exterior. This series of check weighers are designed for unpackaged food. Its hygienic design allows for stringent sanitary control for unpackaged fresh food, such as fish, poultry and other meat products. The waterproof exterior is needed during the cleaning process to ensure that all parts of the checkweigher remain intact and fully operational after being sprayed down and sanitized.

The checkweighing system is not only used for weighing products and checking for missing products, but is also used for controlling filler or fixed weight, data recording and line monitoring.

Waterproof checkweigher

Complex processes call for continuous tracking and monitoring systems that help you to keep the manufacturing operation under control. The technology analyzes the components in the production phase for divergence in behavior or changes in conditions. Based on advanced software applications, monitoring platforms make sure that your products satisfy the quality criteria while they are being developed.

Monitoring

This Versatile checkweigher is equipped with a highly versatile strain gauge load cell. It is also suitable for a variety of applications including heavy products.


<h2>Reliable checkweigher optimized for your process</h2>
The Versatile SSV-f series from Anritsu, is a combination of checkweigher and metal detector system that will save you time and money. This combination system is an integration of the SSV-f series checkweigher and duw series metal detector. The integrated solution combines the best strategies for safety compliance in the food and pharmaceutical industries.

Dynamic check weighing can be performed on heavy cartons, bags and canned products. Improved productivity by SMF prevents unnecessary rejection due to double product errors. The maximum speed is 310 products/min. with an improved scale value of 0.001 g and maximum accuracy of ±0.01 g.

Versatile checkweigher

The new interactive indicator unit allows for even easier use. High-rigidity weighcells have been placed alternately on both sides of the weighing conveyor to achieve space saving and high accuracy.


<h2>Weigh capsules with a higher degree of measurement accuracy</h2>
The Anritsu checkweigher for capsules has been developed in two different models. The KW9001AP can measure up to 2,000 capsules; with each capsule individually checkweighed into three classifications (overweight, proper weight or lightweight) every minute.

Up to 1,000 capsules can be individually checkweighed into three classifications each minute on the KW9002AP model. The high accuracy and efficiency are maintained by periodic zero setting that provides automatic cleaning of the weighing table.

Checkweigher for capsules

Any small-diameter bottle, containing prescription medication or cosmetic applications, can be properly weighed with this small bottle checkweigher. Choosing a right checkweigher is essential.


<h2>Specialized checkweigher for small-diameter bottles</h2>
Anritsu has achieved a dynamic weighing for small bottles with the small-diameter bottle checkweigher KW9223 type. Available in four models, the KW9223APHB and the KW9223BPHB which have a weighing range of 2 to 200 g, while the KW9223APHC and the KW9223BPHC have a weighing range of 2 to 600 g.

The weighing systems have stable transfer and high accuracy measurement for slim, small-diameter bottles that are difficult to transfer independently, and can include eye lotions, nasal drops, and cosmetic applications.

Small bottle checkweigher

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

When working with several lines of stand-up pouches, you can benefit from controlling the weight on the different lanes with a single checkweigher.


<h2>Weighing control of up to two lanes with just one indicator</h2>
The Checkweigher for stand-up pouches from Anritsu, is a space-saving checkweigher for multiple lanes. These checkweighers are suitable for lines where multiple lanes of products are inspected with just one unit, such as divided filling packaging or tube filling lines. The Anritsu KW6205E type - allows weighing control of up to two lanes with just one indicator. It has colour LCD touch panel, automatic power switching and support of GMP and HACCP.

Checkweigher for stand-up pouches

When you need a throughput weigher for modern flour/grain milling applications, the weighing system for mills is highly resourceful and compact.


<h2>Weight transducer system designed for flour/grain</h2>
The APW series from PT Chronos weighing system is a compact and versatile throughput weigher specifically designed for modern flour/grain milling applications.

Precision data collection is essential to automate the labor-intensive stock reconciliation needs of an efficiently run mill, from wheat intake to flour out loading. The innovative APW design ensures that weighing accuracy in the mill is not compromised whatever the product being monitored, extracted, controlled, or totaled.

They can also be interfaced with any mill control system. Single or twin position feed gate versions are available.

In-process weighing system for mills

Electronic net weigher raises the industry’s standards to a higher level with its exceptional performances. This is the system that is used for the high-capacity baggers.


<h2>Electronic net weigh system with strain-gauge load cells</h2>
The E SERIES from PT Chronos is an electronic net weigher that raises the industry’s standards to a higher level with its exceptional performances. The latest generation of the E Series net weighers meets the highest demands for accuracy, reliability and performance. The simple construction and sturdy design ensure safe and accurate operation.

Our precision weighing systems are available in single weigher, double weigher combinations or fully integrated in bagging lines for a weighing range from 5 to 50 kg per weight. Combined with our digital weighing modules SpeedAC NXT, the E Series net weighing system can be used as fully integrated into a bagging line for various applications from the food, feed, pet food, agriculture, chemical, pharmaceutical and minerals industries.

Electronic net weigher for high-capacity baggers

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

Batch

Pharmaceutical manufacturing demands the highest quality standards and completely consistent production.  Weight variation; however, is a reality of any large-scale production process.  For this reason the industry needs a highly accurate, means of weighchecking production capsules designed for a high volume pharmaceutical manufacturing environment.


<h2>A highly accurate, continuous check-weigher for pharmaceutical capsules</h2>
The Accura checkweigher for capsules from ACGE use an Elector-Magnetic Force Restoration load cell and the latest digital technology to ensure highly accurate capsule weighing for continuous pharmaceutical production.  Capsules in any state:  empty, filled, or partially filled, can be weigh-checked at a rate ranging from 40,000 to 200,000 capsules per hour depending on the Accura model used.

Weight accuracies of +/- 2mg are achieved with the standard units for capsule weights from 20-150mg.  An optional enhancement is available to improve accuracy to +/- .2mg when it is required.  Output data is recorded digitally and can be reported to a plant QA system via USB, Ethernet, or paper printouts.

Industrial capsule checkweigher

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

<span style="font-weight: 400;">The production of pharmaceutical capsules requires that individual doses are checked for accuracy. In a production environment this also needs to be done at speed. Fast throughput and ease of use are important in a production scale checkweigher.</span>
<h2>High accuracy, easy-to-use weight checkers for a range of production scales</h2>
<span style="font-weight: 400;">The Sejong Pharmatech iW Series of production weight checkers have been specifically designed to give the highest accuracy whilst maximising throughput and simplifying operation and maintenance.</span>

<span style="font-weight: 400;">Available in 4 variants, the iW series is capable of checking 10,000, 60,000, 120,000 or 180,000 units per hour to suit your exact requirements.</span>

<span style="font-weight: 400;">The highly accurate weight cell used offers accuracy of +/-2mg whilst operating at these speeds, and the simple to use touchscreen display provides instant graphical feedback on the performance of the unit. The control system is fully 21CFR part 11 compliant for record-keeping and monitoring.</span>

<span style="font-weight: 400;">Able to handle a range of capsule sizes from #000 to #5, the machine has two output paths, one for pass, one for reject. Optional extras include air conveyor to transport capsules from the pass chute to storage container.</span>

<span style="font-weight: 400;">The machines are top loaded for convenience and feature built-in castors to allow easy movement of location or to access parts of the machine for maintenance and inspection.</span>

Capsule checkweigher

In the pharmaceutical world, encapsulation refers to various techniques to enclose and protect the drug ingredients by forming the capsule shell. Encapsulation equipment changes depending on whether the manufacturer needs to produce a soft or hard gel capsule. For instance, encapsulation systems and machines for softgels control the entire process from start to finish because their shells are filled at the same time they are produced. On the other hand, the filling of hard gel capsules comes by separating the body from the cap, and after the filling operations, the two parts are sealed together again, forming the shell.

Encapsulation

Having a reliable and accurate weighing and measuring solution is absolutely essential, especially in the pharmaceutical industry to maintain ingredient dosage quality. If you have a rather small production plant, you need a compact and ergonomic weighing scale to help increase efficiency.


<h2>Save costs with a more flexible weighing scale</h2>
Alba’s mobile scale is an industrial scale allowing a great amount of flexibility. It requires minimal space compared to floor scales as one mobile scale can be a substitute for several floor scales. It is very precise and can take load capacities of 30, 60, 100 and 150 kg. It is battery powered with a simple and convenient configuration making it easy to move around while working safely.

Hygienic mobile scale

The food and pharmaceutical industries require maintaining high levels of sanitation as well as logistical quality. This entails frequent cleaning of weighing equipment to meet the required standards. You thus need a scale that is reliable, not too bulky while being easy to clean and maintain.


<h2>Simple and effortless cleaning of scale platform</h2>
Alba’s floor scale with lifting mechanism is configured for industries with high sanitary requirements. It is a simple, reliable calibration and extremely user-friendly weighing solution. It is equipped with a ramp which makes loading and unloading of the products very easy. It has a wide loading capacity ranging from 300-1500kg. Its readability is 50g, 100g, 200g and 500g. It can weigh products with 1000 x 1250 mm dimensions but is also customisable according to your needs.

The hygienic floor scale with lifting device makes cleaning of the scale extremely simple. Its lifting mechanism enables a quick and safe elevation of the weighing platform to enable cleaning below it. It can be used at any point in the production process of food and pharmaceuticals where reliable measurement accuracy and hygiene is required.

Hygienic floor scale with lifting device

The food and pharmaceutical industries require maintaining high levels of sanitations as well as logistical quality. The lifting equipment used in these industries thus need to be cleaned thoroughly and very frequently. You thus need a weighing scale that is both accurate, while being easy to move and maintain.


<h2>A flexible and easy to clean lifting scale solution</h2>
Alba’s Floor Scale Moveline is an upgraded version of their standard lifting model. It is a floor scale which makes the raising and repositioning of materials extremely effortless. It is equipped with a ramp to ease loading and unloading of materials. It has a load capacity of 300-1500 kg and can be customised to suit the dimensions of your products. It is also equipped with a free-standing platform. It is a simple and user-friendly scale which is easy to move giving you more flexibility to make the work process more efficient. It can be used at any point in the production process of food and pharmaceuticals where reliable measurement accuracy and hygiene is required.

Hygienic floor scale

Industrial checkweighers

API making equipment must observe rigorous quality control standards across the entire manufacturing process. The pharmacodynamic properties of active pharmaceutical ingredients API make them highly sensitive to their environment, making API manufacturing and production a tightly regulated field.

Active pharmaceutical ingredients (API)

From being grown in the field to roasting and slicing, the manufacture and processing of almonds is a multi-tiered operation. After removing their hull, also known as almond hulling, you can process almonds in various ways to achieve the requested consistency. Whether you chop the almond, finely mill them or turn them into almond milk, they require special care and equipment for nut processing.

Almonds

As simple as its own ingredients, the grain-hops-yeast trifecta along with water are the big four ingredients for making beer. The beer-making process is known as brewing and involves several steps like milling, mashing, lautering, boiling, and fermentation.

Beer

Plastic pollution is one of the biggest climate-related problems mankind has. So what are your options? A bioplastic machine can help create an alternative to traditional plastics. Bioplastics, differently from regular plastics, don’t cause environmental contamination. Also, they don’t contain harmful ingredients and additives. Even with these benefits, the annual production of bioplastics is still less than one percent of all plastic making. However, the market is witnessing steady growth due to a rise in demand.

Bioplastics

Carbon blacks are fine pigment particles that consist mainly of carbon. Its production became popular in the second century with the establishment of paper production. Hydrocarbons such as oil and natural gas are the basic raw materials for manufacturing them. However, the properties of carbon black differ depending on the processes carried out with the use of carbon machinery and production technology.

Carbon black

Cashews come from a tropical tree native to Central America. They have become prominent and your nut mix will not be complete without them. The cashew processing method involves roasting, shell drying, peeling, grading, fumigation and packaging. You have to conduct these processing methods with care to obtain quality cashew nuts. In order to achieve this, you'll need the appropriate machinery for your cashew processing plant.

Cashews

Chewable tablets are suitable for patients who have difficulty swallowing. Chewable tablet formulation masks the natural flavors of pharma drugs and alters their aftertaste. But besides the taste, chewable tablets favor the bioavailability of pharmaceutical ingredients.

Chewable tablets

Around 1860, American businessman James Spratt made dog biscuits by mixing vegetables, flour, beetroot, and meat. His novel idea came after he noticed dogs eating leftover biscuits from ships in England. Following the commercial success in Britain, he started production in America, and it didn’t take long before others developed their own baked pet food formulas. But the need for more palatability led to experiments beyond the oven. In 1956, extruded dry pet food production made its splash on the market.

Dry pet food

When taking a tablet, it is usually the job of our stomach to break down the medication to make it ready to be absorbed into the bloodstream. However, some drugs are not meant to be dissolved in the stomach because the acidic pH of the stomach can disintegrate the drug, making it no longer effective. Using tablet coating equipment that applies a polymer barrier to the tablet makes it possible to protect it from stomach acidity.

Enteric Coated Tablets

Extruded aquafeed

In the feed sector, it's common to talk about feed as balanced, compound, or concentrate. Many people use one of these terms to refer to any feed mill product. However, the processing of feed concentrates, only requires grinding and mixing. The further transformation into pellets adds is an added value for the market.

Feed concentrates

Feed premix delivers a quality blend of macro and micronutrients to meet the overall growth and health needs of animals. Although they constitute a small portion of the feed, they provide enormous benefits by adding a balanced, nutrient-rich feed that supports the animal health. Feed premix making equipment ensures a proper combination of important ingredients to generate a perfect blend.

Feed premixes

Made from bananas, apples, strawberries and other tasty fruits, fruit purees are beloved by both children and adults around the world. Fruits that make it into the puree go through a strict selection process. Fruit puree processing line incorporates all machinery used for selecting, washing, cleaning, crushing and sieving the fruit which ensures the quality of the fruit puree.

Fruit puree

Granola is one of the most beloved breakfast menus for its versatility and convenience - you can put it in milk, use it as a topping for yogurt, or even make healthy cookies out of it. Setting up a granola production equipment line is quite similar to muesli. The only difference would be that the sheet of hard grains, nuts, and dried fruits goes through the baking process.

Granola

Guacamole

The nonproprietary name for HPMC – hydroxypropyl methylcellulose – is such a mouthful that it has two abbreviations. Hypromellose is the other one. The non-ionized material offers a safe alternative to gelatin capsules, especially as most common API and excipients are suitable HPMC capsule ingredients.

HPMC capsules

Hyaluronic acid is a natural lubricant found in all mammals. An effective humectant, its molecules can hold a thousand times their weight in water. However, hyaluronic acid extraction is a complex biotechnological process that requires a specialized manufacturing technique.

Hyaluronic acid

After shaving, anti-aging, with organic ingredients, for the feet... Lotions are many. They compose the skincare world, which has been growing in recent years. More consumers look for the benefits of products that promise to enhance well-being and self-care. Whether you want to help prevent wrinkles, provide vitamins or just hydrate your consumers’ skin, get your formula and select lotion making equipment to get started.

Lotion

Also known as color concentrates for plastics, masterbatches are plastic granules that contain additives for coloring plastics. Their major purpose is to bring vibrance and improve the final product's appearance. In the process of making them, masterbatch production equipment is used to combine two major constituents—colorants and polymer-specific carriers.

Masterbatches

Microtablets range between 1 and 4 millimeters, making the dosage form an excellent delivery system in polypharmacy. The size of the products makes them easier pills to swallow, but microtablets production brings a unique set of complexities.

Microtablets

Muesli, known as the adults’ cereal, is a loose mixture of rolled oats, whole grains, seeds, nuts, and dried fruits. Unlike granola, the muesli manufacturing process goes through rather simple steps. All of the ingredients are combined in the mixer without any specific cooking or baking process. This loose mixture is then packed individually, either in stand-up pouches, paper bags, paper tube and so on.

Muesli

Multilayer tablets are a popular fixed-dose combination (FDC) offering a range of release profiles for effective drug delivery. Multilayer tablet technology solves challenges to API consistency, allowing manufacturers to develop formulations from incompatible ingredients while optimizing the release profile for immediate release and controlled release.

Multi-layer tablets

Toast spread, oatmeal topping or salad dressing - nut butter can be used in various ways. Although in a culinary sense classified as such, peanuts, almonds, cashews and pecans, the popular choices for nut butter are, botanically speaking, not nuts. They are processed in a series of nut butter processing equipment to get the creamy, rich product ready for consumption.

Nut butter

The most significant decision when making ointments is likely to be the choice between automatic or semi-automatic processes for it. This impacts on individual phases of the ointment cream manufacturing process - the water phase and oil phase.

Ointment

Fish oil was a folk remedy long before scientists identified the nutritional value of essential fatty acids. But Omega 3 processing has come a long way since the days of raw fish parts fermenting in a barrel. In fact, new supplement formulations of polyunsaturated fatty acids (PUFAs) may not use fish at all.

Omega 3 oil

To put into perspective, the average number of peanuts that you use to make a 12-ounce jar of peanut butter is 540 pieces. Peanut butter is widely used as a spread for most bread and biscuits. To make it, use raw peanuts and process them using peanut butter making machines.

Peanut butter

Pistachio nuts offer several health benefits and are very nutritious. The most common way they are enjoyed is when they are roasted or eaten raw. Generally, pistachios are harvested when the shell splits. They are mechanically shaken and caught in a tarp. Furthermore, you can hull and dry them properly before roasting. To achieve all of this, you will need special pistachio processing equipment

Pistachios

Powder detergent is one of the most widespread washing solutions used in the laundry of fabrics. Since they contain no water, powder detergents are lighter than liquid detergent or pods, which results in cheaper transport and, thus, a more affordable choice for the end consumer. Although manufacturers can formulate their powder detergents differently, the detergent powder production process relies on a combination of builders, surfactants, and enzymes.

Powder detergent

Shampoo is a unique form of cleaning agent composed primarily of water and some form of surfactant. This surfactant provides the ability to bind oily substances for removal without leaving a residue, as traditional soaps might. The production process involves the batch mixing of its laboratory-defined formula, quality control, and filling stages.

Shampoo

Despite only one letter difference, silicon and silicone are two different things. While silicon is the 14th chemical element on the periodic table, silicone is a synthetic material that, among other chemical elements, contains silicon. Although commonly observed as plastic, technically silicone is rubber. Among others, silicone processing equipment mainly involves several high-temperature machines, mixers and molds.

Silicone

Sulphur

There are slight differences between human and animal pharmaceuticals, but that dissimilarity is enough to create new production challenges. Veterinary tablets formulation reflects the diversity of enzymes that different species use to break down substances. Although the methods involved are comparable to human drug manufacturing, equipment and processes need to adapt to a wider dosage variability in veterinary tablets.

Veterinary tablets

Vitamin C is an essential nutrient, but the human species lost the ability to produce it biologically during the course of evolution. Instead, we source the substance either from whole foods or vitamin C manufacturing. The chemical characteristics of the natural nutrient and processed compound are the same, but supplements offer higher concentrations, especially to persons with nutrient deficiencies.

Vitamin C

If you've ever heard the acronym WFI spoken, know that we're not talking about wireless technology to connect your computer. WFI stands for water for injection, a sterile water used as a solvent to dilute other solutions for injections to the body. Traditionally, WFI was only produced through the distillation process using water for injection equipment until other methods such as reverse osmosis, electrodeionization, and ultrafiltration were developed.

&nbsp;

Water for injection

In 1922, the first canned wet pet food made of horse meat hit the US market. Due to the product’s popularity, farmers started breeding horses to supply the demand for wet pet food.
Nowadays, wet pet food is no longer made of horse meat, but of chicken, fish, beef and pork and also vegetables, grains and added vitamins and minerals. Wet pet food processing involves different steps such as weighing, grinding, mixing, packaging, and sterilization.

Wet pet food

After pasteurizing and homogenizing the raw milk, you need to ferment the milk with starter culture until solid curds and liquid whey is formed. Then, the liquid whey goes through a filtration and drying process to turn it into powder. Before sending it to packaging, flavorings are usually added.

Whey protein

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Industrial checkweighers

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