Ball mill refiner for cocoa liquor and chocolate production

Optimize your cocoa and chocolate refinement with precise grinding and mixing, ensuring consistent quality for confectionery and bakery applications.

Processes and Refines Cocoa for Confectionery Production

The CAO 4000 from Caotech is a low-speed agitated-type ball mill designed for the meticulous grinding and refining needs of the confectionery industry. This machine is integral for processing cocoa liquor, chocolate, and various coatings, boasting a remarkable capacity of up to 4,000 kg/h for cocoa liquor and 1,500 kg/h for chocolate with powdered sugar. Its direct drive system ensures efficient operation, while the optimized motor reduces energy consumption. The CAO 4000 can seamlessly integrate into both batch and continuous production lines, offering flexibility and scalability. Additionally, its compact design requires no foundation, minimizing installation hassle. The equipment’s construction reduces wear and maintenance needs, while customizable options allow adjustments for specific process requirements. Ideal for use in food processing, confectionery, and bakery industries, it ensures consistent product quality with minimal heat generation, making it a reliable choice for manufacturers prioritizing precision and efficiency in their production lines.

Benefits

  • Enhances product consistency with precise fine grinding capabilities.
  • Minimizes operational costs through low energy consumption and maintenance requirements.
  • Saves installation time with a space-efficient design, eliminating the need for a foundation.
  • Supports versatile production methods with compatibility for both batch and continuous operations.
  • Protects product integrity by minimizing heat development during processing.

General


Applications
Compound coatings,Ice cream coatings,Cocoa liquor,Chocolate,Bread spreads
End products
Steps before
Collect the cocoa beans,Grind the cocoa beans
Steps after
Packing,Coating
Input ingredients
cocoa beans,cocoa liquor,chocolate mass,powdered sugar,crystal sugar,fat-based compounds
Output ingredients
fine cocoa liquor,chocolate,compound coatings,ice cream coatings,bread spreads
Market info
Caotech is known for its expertise in designing and manufacturing industrial equipment for processing cocoa, chocolate, and confectionery. The company is reputable for producing high-quality, tailor-made processing machinery, catering to both large-scale operations and niche producers.

Technical Specifications


Capacity
Up to 4,000 kg/h for cocoa liquor
Capacity
Up to 1,500 kg/h for chocolate and compounds (based on powdered sugar)
Installed power
92.2 kW
Weight
5,500 kg
Dimensions (LxWxH)
2400 x 1200 x 3500 mm
End-fineness
Up to 99.9% through a 75 micron sieve for cocoa liquor
Batch vs. continuous
Inline continuous
Heat development
Low heat development
Floor space requirement
Limited floor space,no foundation required

Operating Characteristics


Working mechanism
Low-speed agitated type
Batch vs. continuous operation
Batch / Inline Continuous
Automation level
PLC
Integration capability with mixers/refiner conches
Yes
Energy efficiency
Low energy consumption
Heat development
Low
Maintenance
Low maintenance costs
Floor space requirement
Limited,no foundation required

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Food-grade
Cleanability
CIP compatible
Corrosive resistance (e.g. acids)
Stainless steel
Density/particle size
0.5–2.5 g/cm³

Physical Characteristics


Machine footprint/Dimensions
2400 x 1200 x 3500 mm
Weight
5,500 kg

Custom Options


Control panel type
HMI touchscreen
Integration possibilities
Integration with mixers and refiner conches
Capacity options
4,000 kg/h for cocoa liquor,1,500 kg/h for chocolate and compounds
Automation level
PLC-controlled
Cooling system
Low heat development
Installation flexibility
No foundation required
Serviceability
Low maintenance costs
Energy efficiency
Low energy consumption