Integrated plenum tablet coater
Achieve consistent and high-quality coatings on tablets with advanced airflow management, efficiently handling diverse coating materials while minimizing resource consumption.
Processes and Coats Pharmaceutical Tablets
The Integrated Plenum HI-COATER® by Freund is a versatile tablet coating system designed for pharmaceutical manufacturers and CMOs. This equipment stands out due to its innovative plenum design that efficiently confines airflow, making it ideal for aqueous, solvent, and sugar film coatings. It processes batches from 50% to 100% of the rated capacity, providing significant flexibility for diverse production needs. The HI-COATER® excels in producing aspirin, multivitamin tablets, and delayed-release capsules, among other products.
Equipped with a precise AT-PRO™ Anti-Bearding Spray Gun, it ensures uniform coating through precision atomization and adjustable pattern air control. It is PLC-controlled with options for real-time inline PAT monitoring, supporting both automatic and manual operations. The system integrates seamlessly into production lines with minimal environmental impact, offering reduced power and utility consumption. Designed with corrosion-resistant materials and a sanitary mirror-smooth finish, it meets GMP compliance standards, ensuring safety and hygiene. Easy cleaning and maintenance are facilitated by features like removable spray bars and anti-slide baffles, while optional customizations allow tailoring to specific production requirements.
Benefits
- Enhances product quality with precise and uniform coating distribution.
- Increases energy efficiency, reducing operational costs by optimizing power and utility usage.
- Facilitates compliance with GMP standards, ensuring safety and hygiene in pharmaceutical processes.
- Customizable integration supports a wide range of production scales and product types.
- Minimizes cleaning and maintenance time, improving overall process efficiency.
- Applications
- Vitamins,Supplements,Pharmaceutical tablets,Nutraceuticals,Coating materials
- End products
- Herbal extract caplets,Delayed-release iron tablets,Coated pain relief tablets,Omega-3 softgels,Vitamin d capsules,Multivitamin tablets,Sugar-coated probiotics,Aspirin tablets
- Steps before
- Granulation,Mixing,Drying
- Steps after
- Packing,Quality Control,Sterilization
- Input ingredients
- aqueous solution,solvent solution,sugar film
- Output ingredients
- coated tablets,film-coated tablets,sugar-coated tablets,solvent-coated tablets
- Market info
- Freund is known for its expertise in granulation and coating technology, supplying high-quality industrial equipment for pharmaceutical, chemical, and food industries. Renowned for innovation and reliability, Freund consistently delivers engineered-to-order solutions tailored to client needs.
- Coating type
- Film,Sugar,Solvent
- Batch Range
- 50% - 100% of Brim Volume
- Pan Diameter
- 1000 (39") - 1700 (67") mm
- Spray Guns
- 4 - 12
- Volume Min/Max
- 90 - 1500 L
- Batch Size
- 72 - 1200 kg*
- Efficiency
- Reduced Power and Utility Consumption
- Automation
- Automatic (Recipe-Driven) and Manual Modes
- Control System
- Color Touch Screen Control System
- Airflow Design
- Integrated Plenum
- Coating Uniformity
- Precise Control of Atomization and Pattern Air
- Energy Efficiency
- EcoClean™ Technology Optional
- Containment
- Smart-Safe™ Containment Optional
- Inline PAT Monitoring
- Optional
- High Pressure – Low Volume Systems
- Yes
- Continuous Weld Pan Housing
- No Seals
- Solvent Containment
- Within Coating Pan Area
- Output Configuration
- Front Discharge as Standard
- Installation Design
- In-Wall Installation Available
- Data Handling System
- 21 CFR Part 11
- Cleaning
- Removable Andi-Slide Baffles
- Bag vs. continuous operation
- Batch
- Automation level
- Automatic (Recipe-Driven) / Manual Modes
- Energy efficiency
- Reduced Power and Utility Consumption
- Cleaning method
- Removable Andi-Slide Baffles for Cleaning
- Integrated steps
- Film,Sugar,and Solvent Coating Available
- Working mechanism
- Smart-Safe™ Containment Optional
- Real Time Coating Thickness
- Inline PAT Monitoring Optional
- Cleaning method
- EcoClean™ Technology Optional
- Coating method
- AT-PRO™ Anti-Bearding Spray Gun
- Working mechanism
- Continuous Weld Pan Housing
- Abrasion resistance
- Abrasion Resistant Perforations
- Cleanability
- Removable Andi-Slide Baffles for Cleaning
- Biological compatibility
- Sanitary Mirror-Smooth Finish Pan Interior
- Coating type
- Aqueous / Solvent / Sugar film
- Coating uniformity control
- Precise atomization and pattern air control
- Cleaning Features
- Removable baffles for cleaning
- Processing Area
- Isolated from Technical Space
- Discharge Method
- Front Discharge as Standard
- Machine footprint
- Compact
- Pan Diameter
- 1000-1700 mm
- Batch Range Size
- 72-1200 kg
- Spray Guns
- 4-12
- Coating Pan
- Anti-Marking,Abrasion Resistant
- Interior Finish
- Sanitary Mirror-Smooth Finish
- Discharge method
- Front Discharge
- Installation
- In-Wall Installation
- Volume Min/Max
- 90-1500 L
- Material
- Continuous Weld Pan Housing
- Removable Features
- Anti-Slide Baffles
- Control Panel Type
- Color Touch Screen
- Spray Gun Type
- AT-PRO™ Anti-Bearding Spray Gun
- Discharge Method
- Front Discharge