High-speed plunger rod insertion and labeling system for syringes
Enhance your syringe production line with a system that combines high-speed plunger rod insertion and precise labeling, ensuring accurate assembly and reliable rejection of non-conforming units for optimal efficiency and quality control.
Assembles, Labels, and Validates Syringes
The Type 607 from BAUSCH Advanced Technology Group is a versatile machine for high-speed syringe assembly and labeling, tailored to meet the demands of pharmaceutical and biotech industries. Featuring servo-controlled drives, it provides precise torque monitoring during plunger rod insertion and backstop assembly. Suitable for a broad range of syringe types and sizes, it integrates seamlessly into your production line, or can function independently, processing up to 24,000 syringes per hour. Its built-in vision system ensures label accuracy, automatically rejecting non-conforming containers. With options for hot foil, ink jet, or laser printing, the Type 607 supports adaptable labeling processes. This machine complies with industry standards, ensuring reliability and efficiency in producing prefilled syringes for insulin, vaccines, and biologics. Its compact design facilitates easy integration, while offering customization options and comprehensive engineering support for specific production needs.
Benefits
- Enhances productivity with a maximum output of 24,000 syringes per hour.
- Ensures product quality through precise torque control and automatic rejection of non-conforming containers.
- Increases labeling accuracy with an integrated vision system for validation.
- Offers flexibility with compatibility for a variety of syringe types and sizes.
- Facilitates seamless integration into existing lines or standalone operation, adapting to different production environments.
- Applications
- Aseptic fill-finish,Biopharmaceuticals,Syringes,Pharmaceuticals
- End products
- Prefilled insulin syringes,Biologics in single-use syringes,Vaccines in prefilled syringes,Ready-to-use morphine syringes,Single-dose antibiotic prefilled syringes,Prefilled heparin syringes
- Steps before
- Syringe Preparation,Plunger Rod Preparation,Backstop Preparation
- Steps after
- Inspection,Quality Control,Packaging
- Input ingredients
- syringes,plunger rods,backstops
- Output ingredients
- assembled syringes,labeled syringes,non-conforming containers
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Speed
- 24,000 syringes/hr
- Automation
- Servo controlled
- Torque Adjustment
- Automatic
- Labeling Method
- Hot foil / Ink jet / Laser
- Vision System
- Label validation
- Rejection System
- Automatic rejection of non-conforming containers
- Working Mechanism
- High speed plunger rod insertion,backstop assembly,labeling
- Integrated Steps
- Assemble,Label
- Maximum Output
- 24,000 syringes/hr
- Automation Level
- Servo controlled,Automatic adjustment of insertion
- Automatic Rejection
- Non-conforming containers
- Validation System
- Vision system
- Printing Options
- Hot foil,ink jet,laser
- Torque Feedback
- Automatic adjustment capability
- Use Case
- Stand-alone or integrated in a processing line
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Rotary movement
- Smooth positioning of syringes
- Customization of syringe sizes
- Various types and sizes
- Integration with processing line
- Standalone or integrated
- Printing options
- Hot foil,ink jet,laser
- Vision system
- Label validation
- Torque feedback system
- Automatic adjustment of insertion