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Making Calcium Carbonate

Find innovative production technology for making calcium carbonate and connect directly with world-leading specialists.

Calcium carbonate makes up almost one-twentieth of the earth’s crust. But the abundant mineral is found in many living things, including the human body. However, processing calcium carbonate extracts the multi-purpose material from inorganic sediments, namely limestone, chalk, and marble.

Stories about Calcium carbonate

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Use a rotary kiln calcium carbonate processing of limestone stock smaller than 40 millimeters


Limestone is subjected to high temperatures to strip carbon dioxide and produce calcium oxide. This calcination process is performed in a kiln, but the type of technology depends on the feed size of your raw material.


A shaft kiln typically handles limestone between 20 mm and 175 mm in size. Stones go through preheating, heating, and cooling as they travel down the shaft to discharge quicklime. A rotary kiln employs the same principle but is set at a horizontal position and tipped at an angle of around 4°. This structure accommodates finer stones in the 15 mm to 40 mm range.


Mix calcium slurry constantly to avoid crystallization of particles

Calcium oxide is hydrated to produce calcium hydroxide. Also known as slaked lime, this compound treats industrial wastewater and neutralizes gases.

Slaking temperature is critical to the structure of particles. If you heat the slurry to around the boiling point of water forms finer particles sizes with a smaller specific surface. But unless mixed well, the particles will crystallize and agglomerate in the slurry.

Precipitated calcium carbonate can achieve 99.9% purity

Precipitated calcium carbonate (PPC) is synthetically produced from the chemical reaction between carbon dioxide and “milk-of-lime” slurry. The material is a refined form of limestone using calcium carbonate processing techniques.

The white material serves as a filler in different applications such as paints, papers, and pharmaceutical products. The grain size can be controlled from submicron to more than 10 microns, and the purity can be increased to 99.9%.

Spongy form of calcium carbonate could open up new applications


Researchers stumbled upon a spongy form of calcium carbonate occurring naturally in mussels.  Ground shells of the mollusc reacted to acetic acid to form a highly absorbent type of calcium carbonate.


The porous material can soak up contaminants like oils or dyes and is an object of interest for a range of biomedical applications.


Processing steps involved in calcium-carbonate making

Which calcium carbonate technology do you need?

Inline batch mixer for solids and liquids

Inline batch mixer for solids and liquids

Several issues often arise when your process requires batch-wise mixing of powder…

High pressure roller mill for medium-fine crushing

High pressure roller mill for medium-fine crushing

In various industrial sectors, especially chemicals and minerals proces…

Ultrafine classifier for soft to medium-hard mineral processing

Ultrafine classifier for soft to medium-hard mineral processing

In the industrial mineral processing sector, precision in…

Ultrafine classifier for precise particle separation

Ultrafine classifier for precise particle separation

When processing fine powders, achieving consistent particle size dist…

Air classifier for classifying industrial minerals

Air classifier for classifying industrial minerals

In industries such as mining and chemical processing, precise particle …

Ultrafine grinding mill for calcium carbonate slurries

Ultrafine grinding mill for calcium carbonate slurries

In industrial applications, achieving ultrafine particle sizes in m…

Ultra-fine grinding with ball mills and agitated media mills

Ultra-fine grinding with ball mills and agitated media mills

For industries manufacturing high-quality mineral powders or…

Powder synthesis reactors for nanometer and micrometer particles

Powder synthesis reactors for nanometer and micrometer particles

Industrial production of high-quality powder materials o…

Industrial ring dryers for high-capacity drying applications

Industrial ring dryers for high-capacity drying applications

In industries such as food processing, chemical manufacturin…

Bulk bag weighing system for batching operations

Bulk bag weighing system for batching operations

In industrial batching processes, precise weighing of minor ingredients is…

Dust-free big bag connection system for bulk solids

Dust-free big bag connection system for bulk solids

In industries handling bulk solids, managing dust during big bag conne…

Agitator bead mill for flow chemistry

Agitator bead mill for flow chemistry

During the early stages of synthesis, generating only limited product quantities can p…

R&D shaker mixer for battery powders and chemicals

R&D shaker mixer for battery powders and chemicals

Material heterogeneity, agglomeration, and contamination are key parame…

Grinding and drying of CaCO3

Grinding and drying of CaCO3

Widely used in the construction industry as filling materials, calcium carbonate is usually made…

Flash drying grinder for powders

Flash drying grinder for powders

Drying and grinding can be an important feature when trying to process products such as raw …

Milling and drying machine for fine powders

Milling and drying machine for fine powders

When you need to produce ultra-fine powders, the milling and drying process emp…

Open mouth bag filling machine for powders

Open mouth bag filling machine for powders

The packaging of powdery products such as flour can be challenging as it is cruc…

High volume particles separation sieve

High volume particles separation sieve

For large scale production processes in the chemicals or food industries that require…

Semi-automatic stretch wrapping machine

Semi-automatic stretch wrapping machine

At lower speeds, some level of automation is required to provide a cost-effective me…

Palletizing robot arm

Palletizing robot arm

For high speed palletizing, palletizing high payloads, or just where greater flexibility is required, in…

Traditional palletizer for bags

Traditional palletizer for bags

Packaging lines may require a single, flexible solution that can handle many different pallet…

rotary bag packer for valve bags

Rotary bag packers for valve bags

Quick filling of bags while avoiding leakage out of the top of a bag can be challenging on…

Simple valve sack packer

Simple valve sack packer

Sometimes in the packing process, product leaks out of the top of a bag that has just been filled. A …

Big bag discharge system

Big bag discharge system

Dust emissions, product loss and product contamination are the main risks when discharging products f…

Belt filter press

Belt filter press

When a saturated slurry or sludge must be dehydrated in a continuous process municipal waste water treatment…

Horizontal chemical scraper centrifuge

Horizontal chemical scraper centrifuge

For slurries difficult to discharge, a scraper can improve process reliability, effic…

Horizontal rotary ball mill drum

Horizontal rotary ball mill drum

A horizontal rotary ball mill drum can be used for grinding of dry hard materials, such as h…

Vertical agitated dry media mill

Vertical agitated dry media mill

A vertical agitated media mill is used for grinding ultrafine particles, in an agitated (or …

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