Rotary blister packaging for tablets and capsules

Optimize your blister packaging with high-performance rotary forming and sealing, designed to efficiently handle varied solid dosage products, from tablets to soft gelatine capsules, delivering superior package integrity and flexibility for pharmaceutical and nutraceutical production lines.

Forms and Seals Blister Packs

The BP 105MF from ACG is a robust rotary blister packaging machine designed for pharmaceutical and nutraceutical producers. It excels in forming and sealing blister packs for a range of solid dosage forms including tablets and capsules. Utilizing single-drum technology, it ensures operational flexibility and superior blister quality while minimizing format parts. Capable of handling an output of up to 4.5 meters per minute, it is available in single and twin-station configurations to meet diverse production needs. The machine supports multi-feeding capabilities, allowing for the packing of multiple products in a single blister. Constructed from materials compatible with pharmaceutical applications—such as PVC, PVC/PVdC, and Triplex—the BP 105MF complies with necessary industry standards. Its easy-fit punch-tool assembly streamlines changeovers, enhancing productivity.

Benefits

  • Enhances packaging efficiency with high-speed, continuous operation.
  • Minimizes changeover time with easy-fit punch-tool assembly.
  • Increases operational flexibility by supporting a wide range of blister pack configurations.
  • Ensures quality and consistency in packaging with precise rotary forming and sealing technology.
  • Reduces inventory and maintenance costs with fewer format parts required.

General


Applications
Soft gelatine capsules,Hard capsules,Solid dosage products,Pharmaceutical tablets
End products
Ibuprofen tablets,Calcium carbonate tablets,Omega-3 softgels,Antihistamine tablets,Herbal supplement capsules,Probiotic capsules,Multivitamin tablets,Fish oil soft gelatine capsules,Vitamin c capsules,Paracetamol tablets
Steps before
Tablet Manufacturing,Capsule Manufacturing,Gelatine Capsule Preparation
Steps after
Cartoning,Package Inspection,Labeling,Serialization
Input ingredients
PVC,PVC/PVdC,Triplex (PVC/PE/PVdC),Push-through foil,child-resistant foil,peelable (paper)
Output ingredients
thermoform blisters,solid dosage products,tablets,hard capsules,soft gelatine capsules
Market info
ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.

Technical Specifications


Output
Up to 4.5 m/min
Maximum blister size
200 mm x 100 mm
Forming depth
Up to 12 mm (Thermoforming)
Forming materials
PVC,PVC/PVdC,Triplex (PVC/PE/PVdC)
Lidding materials
Push-through foil,child-resistant foil,peelable (paper)

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
Manual / CIP
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Thermoforming material compatibility
PVC,PVC/PVdC,Triplex (PVC/PE/PVdC)
Lidding material compatibility
Push-through foil,child-resistant foil,peelable (paper)
Blister material compatibility
Stable tablets,capsules,syringes,ampoules,medical devices

Custom Options


Blister configuration
Single and twin-station
Punch-tool assembly
Easy-fit
Drum type
Single drum for forming and sealing
Feeding capabilities
Multi-feeding