
Making Body Lotion
Find innovative production technology for making body lotion and connect directly with world-leading specialists
Every minute, your skin loses between 30,000 and 40,000 dead skin cells. This means losing millions of cells every day, which makes your skin look less glowing. Being a moisturizing agent, body lotion has the power to hydrate your skin and give the glow back to it. Production involves water and oil phases, which you then mix with an emulsifier and blend until homogeneous. Preservatives are essential for any solution containing water for the prevention of microbial growth.
Technology picks for producing bodylotion

Automated body lotion blending system
In the personal care industry, producing high-quality body lotion consistently requir...

Emulsifier for cosmetic creams
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Cosmetic jar filling solution
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Inline system for personal care product production
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Stories about body lotion
Select your body lotion process
Tell us about your production challenge
Transforming your production process with body lotion making equipment
In the first stage of body lotion production, you prepare and mix the oil and water-soluble ingredients separately. You start with your dry ingredients, such as cetyl alcohol in the form of flakes or powder, sometimes blended while dry. You will usually add emulsifiers and stabilizers to the water phase, while powders and flakes may mix better with your chosen oil. Some ingredients mix better when heated so that you might consider body lotion making equipment such as kneaders, dispersers, and homogenizers fitted with temperature control capabilities.
Even so, you should take care to add active ingredients after steps involving elevated temperatures to avoid degradation. Once the two phases are thoroughly mixed, you bring them together in a homogenizer machine to reduce particle size and develop an evenly distributed mixture. You will then mix this final combination until the body lotion preparation is entirely uniform.
How can you avoid the formation of agglomerates in your mixtures?
When dispersing powders into liquids in the body lotion making process, agglomerates might form – this can affect the texture and performance of the final product. Agglomerates can certainly be filtered out at the end of the process, but the best way to ensure the quality of the final product is to avoid their formation. The problem is that they can resist breakdown by conventional agitators. These clumps of ingredients will form primarily on the surfaces of your body lotion making equipment where conventional agitators are unable to exert the necessary shearing forces for reconstitution.
Various agitators exist to address mixtures of different viscosities and formulations prone to the formation of such aggregations. As a result, you may require specialized bladed agitators such as high shear mixers for mixtures that are prone to the formation of such agglomerates.

How water forms the distinction between creams and lotions
In essence, the question of cream or lotion is one of water content, as water directly affects the viscosity of the formulation. Lotions will consist of more water, while creams contain more oil. Practically, this means that dry skin will benefit more from creams, while lotions are better suited to oily skin. A thinner formula is less likely to clog pores, while a thicker formula provides a protective barrier to lock in moisture. Body lotions will generally be easier to homogenize, while creams are more likely to require specialized equipment. Of course, this will depend heavily upon your chosen formula and the properties of its ingredients.

Hurdles to homogenization and how emulsifiers can help
By nature, oil and water are an unlikely pair. Mixing the two is virtually impossible without an intermediary to bridge the gap. For this reason, emulsifiers are essential to the production of body lotion. These amphipathic molecules have both polar and nonpolar aspects, allowing them to bind to both. It’s this property that facilitates the mixture of two otherwise immiscible liquids. If you’ve tried to wash oil from your hands with water alone, you’ve seen this principle in action. The addition of soap, a very common emulsifier, will mix with the oil and wash right off.
Processing steps involved in body lotion making
Which body lotion technology do you need?

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Tube filling solution for health and beauty products
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Cosmetic jar filling solution
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Automatic tube filling and closing solution
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Automated precision spraying dispenser for high viscosity materials
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Volumetric piston fillers for dense liquid products
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Automated body lotion blending system
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Homogenizers for creams and ointments
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Flexible R&D wet agitator mill for cosmetics
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Manual plastic tube sealing equipment
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Semi-automatic filler
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Monobloc filler and capper
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Up to four head automatic filling machine
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GMP homogenizing system
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Small-scale laboratory dispersing machine
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Vacuum mixer for suspensions
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In-line monoblock linear filler & capper
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Colloid mill
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High-pressure homogenizer
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High-end empty bottle inspection system
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Tube unloader and feeder
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Tube feeding unit for high volume and high speed tube filler
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Loading cassette for a tube filler
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Tube feeder for a small scale production tube filler
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High speed automatic tube filler
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Automatic cartoner for applications in pharma and cosmetics
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Horizontal cartoner for pharma and cosmetics
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Vertical cartoner for pharmaceutical applications
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Medium and high speed range automatic tube filler
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Low speed tube filler
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Servo controlled filler
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Shrink sleeve applicator - 400 per minute
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High-speed unscrambler for small bottles
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Low-speed unscrambler
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Electric shrink tunnel solution
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Low speed can sleeve applicator
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Low speed shrink sleeve applicator
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Laboratory size auto-steam shrink system
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Shrink sleeve applicator - 600 per minute
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In-line tamper evident applicator head
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Shrink sleeve applicator - 800 per minute
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Advanced auto-steam shrink system
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Premium steam tunnel for sleeve application
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Shrink tunnel for applying sleeves to different containers
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Energy efficient tunnel for sleeve application
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Corundum disk mill
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Dispersing machine for emulsions and suspensions
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Dispersing machine for very fine emulsions and suspensions
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Cone mill machine
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Inline batch mixer for solids and liquids
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Continuous homogenizing system
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High accuracy homogenizing system
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Horizontal kneader
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Vertical kneader
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Continuous kneader
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Batch dispersing machine
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Dust-free continuous homogenizing system
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Dilution system for two or more liquids in one pass
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In-line laboratory dispersing machine
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Agitator for medium viscosity media
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Agitator for low viscosity media
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High-precision X-ray fill level controller
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Empty bottle shape, colour and size sorting system
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