Homogenizers for creams and ointments

Achieve superior consistency and particle size reduction in skincare creams, sauces, and flavor emulsions through advanced homogenization technology, ensuring efficient processing and high-quality end products.

Homogenizes and Emulsifies Creams and Sauces

The Silverson Mixer Homogenizers are versatile solutions for manufacturers aiming to optimize processes in pharmaceutical, cosmetic, and food production lines. This equipment utilizes a precision-engineered rotor/stator workhead, executing a three-stage homogenization process that effectively mixes, homogenizes, and emulsifies products such as creams, lotions, and sauces. Capable of producing particle sizes between 2 to 5 microns, it ensures uniformity and quality in end-products like skincare creams and salad dressings. The high shear mixers are designed with energy-efficient technology, improving throughput by up to 90% compared to conventional methods. Integration into your production line is seamless, with options for in-line or batch processing, and the system offers ease of cleaning and maintenance with its self-pumping, aeration-free operation. Available in a range of material options to meet industry-specific requirements, these mixers ensure compliance with GMP standards, aiding in stringent quality control. Customization is supported to align with specific production needs, making these mixers an efficient asset for R&D and large-scale manufacturing alike.

Benefits

  • Enhances product consistency with precise particle size reduction.
  • Increases efficiency by reducing mixing times by up to 90%.
  • Lowers operational costs through energy-efficient high shear technology.
  • Simplifies maintenance with a self-cleaning, aeration-free design.
  • Ensures compliance with GMP standards for safe pharmaceutical production.

General


Applications
Sauces,Edible oils,Flavor emulsions,Ointments,Lotions,Creams
End products
Antibiotic ointments,Sunflower oil,Olive oil,Orange flavor emulsion,Salad dressings,Tomato sauce,Skincare creams,Moisturizing lotions
Steps before
Emulsification,Grinding,Blending,Initial mixing
Steps after
Sterilization,Packing,Quality control,Further processing
Input ingredients
creams,ointments,lotions,sauces,flavor emulsions,liquid materials,solid materials,powders
Output ingredients
fine droplet size,particle size,uniform and fine globule or particle size,2 – 5 microns
Market info
Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.

Technical Specifications


Particle size
2 – 5 microns
Shear rate
High shear
Operation type
Batch/In-Line
Viscosity capability
High viscosity
Cycle stages
Three-stage
Efficiency
90% reduction in mixing time
Energy efficiency
More energy efficient
Ease of cleaning
Simple to clean
Maintenance
Simple to maintain
Pressure capability
High shear premix for high-pressure homogenization
Pumping capacity
Self-pumping
Aeration control
Aeration-free

Operating Characteristics


Suction Power
High-speed rotor suction
Flow Type
Batch / Inline
Shear Rate
High shear
Automation Level
Simple to operate
Energy Efficiency
More energy efficient
Homogenization process
Three-stage
Cleaning Method
Easy to clean
Integration with High-Pressure Systems
Enhances throughput
Aeration
Aeration-free
Particle Size Reduction
2 – 5 microns

Physical Characteristics


Feed method
Self-pumping
Discharge method
Aeration-free
Workhead type
Rotor/stator