Industrial melter for cosmetic product processing

Streamline your production with this versatile melter, designed to efficiently heat, mix, and regulate temperatures for consistently high-quality creamy formulations, reducing processing time and energy consumption.

Heats, Mixes, and Regulates Temperature for Creams

The MELTER SERIES from Marchesini Group is an industrial solution tailored for cosmetic and personal care product manufacturers. These units specialize in precise heating and mixing of creamy products, leveraging advanced temperature regulation to ensure consistent quality in moisturizing creams and lotions. Featuring a dual option for electric or steam vessel heating, the series offers a slow stirrer or fast agitator for specific mixing needs, while resting on a stable base with braking casters or palletized options for flexible placement. With capacities ranging from 30 to 5000 liters, the MELTER SERIES is adaptable to both batch and pilot operations. The units are constructed with a vessel insulating jacket to maintain thermal efficiency and are equipped with easy-to-clean parts, including a two-part lid, for minimal downtime during maintenance. This makes the MELTER SERIES an efficient and effective choice for optimizing production lines in the cosmetics and beauty products industries.

Benefits

  • Ensures consistent quality with precise temperature control for varied cream formulations.
  • Versatile capacity options accommodate both small batch and large-scale production.
  • Enhances operational flexibility with mobile base design for easy integration.
  • Minimizes energy costs through efficient vessel insulating jacket.
  • Simplifies maintenance with easy-to-clean components and accessible design.

General


Applications
Lotions,Cosmetic creams,Personal care products,Creamy products
End products
Moisturizing creams,Face masks,Sunscreen lotions,Anti-aging lotions,Hair conditioners,Hand creams,Day creams,Cleansing creams,Night creams,Body lotions
Steps before
Heating,Mixing,Oil/Water Phase Preparation
Steps after
Filling,Capping,Labelling,Cartoning,Palletising
Input ingredients
oil phase,water phase
Output ingredients
creamy products
Market info
Marchesini (Dumek) is renowned for designing and manufacturing advanced engineered-to-order equipment for the pharmaceutical and cosmetics industries, focusing on innovation, quality, and customization to meet specific client needs efficiently.

Technical Specifications


Capacity
30 - 5000 litres
Heating System
Electric or steam
Product Temperature Regulation
Thermo-regulation
Agitator Type
Slow stirrer and/or fast agitator

Operating Characteristics


Heating system
Electric or steam
Temperature control
Thermo-regulation
Mixing system
Slow stirrer and/or fast agitator
Insulation
Vessel insulating jacket
Mobility
Base on braking casters,or palletised
Cover design
Lid in two parts,one openable
Batch operation
Batch
Capacity range
30 - 5000 litres

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Capacity
30 - 5000 litres
Vessel Heating System
Electric or steam
Product temperature thermo-regulation
Yes
Vessel Insulating Jacket
Yes
Stirrer/Agitator Options
Slow stirrer and/or fast agitator available
Mobility Options
Base on braking casters,or palletised
Lid Construction
Lid in two parts,one openable

Custom Options


Control panel type
PLC-controlled
Integration possibilities
Base on braking casters,or palletised
Lid type
Two parts,one openable
Vessel heating system
Electric or steam
Mixing options
Slow stirrer and/or fast agitator