Making Gypsum!
Find innovative production technology for making gypsum and connect directly with world-leading specialists
Gypsum is a naturally occurring mineral that serves many purposes, with the United States producing the largest crude gypsum in the world. Cover walls, ceilings, plasters, fertilizers, cosmetics and some foods: gypsum’s vast applications granted it the recognition of "wonder mineral". Gypsum making equipment helps in making gypsum powder or board for industrial use.
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Getting fine particles with gypsum making equipment
Gypsum crystals go through crushing to achieve a desired degree of fineness. To achieve this, you can use a reclaim crusher, which depending on the design can also give room for recycling. Another key process in making gypsum is heating. This helps achieving the desired moisture content of the gypsym. To dry the product, feed the fine raw materials into the hot gas flow of the calciner. It is important to control and keep the temperature in check when operating gypsum making equipment. Heating above 152 ⁰C (305.6 ⁰F) may cause total water loss and dead-burnt gypsum.
Gypsum boards, a common end-product of gypsum
The construction industry commonly uses gypsum because of its resistance to heat. The most common end-product is the gypsum board (drywall) or plaster board to produce false ceilings.
To make gypsum board, mix the calcined gypsum with water and additives to form slurry. Then feed the mixture between stacked papers on a gypsum board making machine. The mixture recrystallizes and bonds with the paper. It must dry to remove water before adding finishing touches such as coating and painting. Aesthetically, false ceilings are more appealing, and it’s also possible to install lights on them. This type of ceiling doesn’t conduct heat and prevents fire. They are good sound insulators and durable depending on how they’re managed.
Post-industrial activities: environmental impact of making gypsum
Like every other mineral, gypsum processing releases chemicals. But by-products like sulphur are mostly reintroduced into the process, which makes tit more sustainable. It also reduces the effect of gypsum mining activities and waste disposal on ground water and on the atmosphere. Another alternative is to use synthetic gypsum produced from burning fuels for power generation. It is an easier substitute because instead of releasing it as a by-product, it is reused as it has the same chemical properties as the natural ones. Post-industrial recycling activities help produce new gypsum products while retaining its quality.
Gypsum, a cost-effective alternative for cement sand
Asides from making plaster of Paris, you can build concrete blocks and partitions with a gypsum making machine. When plastering, gypsum reduces construction time and cost compared to using typical cement sand. It is lightweight and, most importantly, reduces greenhouse gas emissions. To produce high-quality gypsum boards and build consumer confidence, you have to meet the standard codes and regulations bodies like ASTM in order to facilitate trade. For example, ASTM C1264-19 specification covers sampling inspection, rejection, certification, packaging, marking, shipping, handling, and storage of gypsum panel products.
Processing steps involved in gypsum making
Which gypsum technology do you need?
Industrial hammer mill for mineral processing
In industrial mineral processing, achieving the optimal particle size for fu...
High pressure roller mill for medium-fine crushing
In various industrial sectors, especially chemicals and minerals proce...
High precision air classifier for fine powder processing
Manufacturing industries often require precise particle size sep...
Vertical peeler centrifuge for gypsum dewatering
In power plants using flue gas desulphurization (FGD) systems, managing t...
High flow rate extractor weigh feeder for cement and mining
In industries like cement and mining, handling large volumes...
Apron extractor weigh feeder for large-scale material extraction
In industries handling materials that are difficult to ...
Carbon dioxide and water analyzer for cement and lime
In quality control for cement and lime industries, accurately deter...
Carbon and water analysis for lime and gypsum
In industries dealing with lime, gypsum, and cement, precise carbon and wate...
Indirect drying drums for solvent-based products
In industries where solvent-based products are processed, standard drying...
Wet scrubbing for So2 removal in industrial applications
In heavy industries that generate significant amounts of flue ga...
High-temperature screw conveyors for bulk solids
In environments such as foundries, coal power stations, and drying plants...
Heavy-duty vertical conveying for aggregates and minerals
In industries like cement, lime, and gypsum processing, effici...
Vertical ring-roll mill for pulverizing minerals
In contexts where precise particle size reduction is essential, especiall...
High volume 3D shaker mixer for ceramics
Achieving consistent homogeneity and the logistics of handling and introducing lar...
Milling and drying machine for fine powders
When you need to produce ultra-fine powders, the milling and drying process em...
Flash drying grinder for powders
Drying and grinding can be an important feature when trying to process products such as raw...
Horizontal rotary ball mill drum
A horizontal rotary ball mill drum can be used for grinding of dry hard materials, such as ...
Light duty rotary dust valve
In some light industrial applications there is limited pressure differential for valve operation.
Heavy duty rotary valve
Handling powdered and granulated materials in pneumatic conveying systems requires consistent, safe v...
Two-way flap type diverter valve
Routing powder, pellets or granules from a product source to two receiving points must be d...
High-level layer palletizer
A palletizer that meets the middle and high-level needs of modern bagging lines. Quite suitable ...
Horizontal impact calciner
Quality of synthetic gypsum and stucco products is highly influenced by the quality of the calcin...
Robot palletizer
Palletize up to 1,800 large industrial bags per hour at a multi-pick-up configuration.
Open-mouth bottom-up baggers
Innovative bottom-up baggers for high-speed industrial packaging will help you create a dust-fr...
Gypsum centrifuge
Especially designed for flue gas desulphurization, applications in coal fired power plants and waste incine...
Reclaim crusher
Waste products and rejected materials are inevitably generated from any gypsum products manufacturing process....
Rotary drum cooler for calcined gypsum products
After the calcining process gypsum products must be cooled from temperatur...
Flash calciner
Quality of gypsum plaster products is highly influenced by the quality of the calcining process employed in pro...
Gypsum homogenizer
The quality of gypsum and stucco products is highly influenced by the quality of the calcining process uti...
Mill for calcining gypsum
Quality of gypsum and stucco products are highly influenced by the quality of the calcining proces...