
Making Frozen Pizza
Find innovative production technology for making frozen pizza and connect directly with world-leading specialists
Let's face it. No one can resist craving pizza for more than a couple of days. And in fact, cosmonaut Yuri Usachov didn't even make it while in orbit and received a pizza delivery through a rocket. Frozen pizza making process involves first creating the dough, allowing it to rise, and cutting it into the typical pizza shapes. After choosing sauces and toppings you prefer, you can let your pizzas cool in a spiral freezer.
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It’s pizza time – How to make frozen pizza
It’s been a while since Joseph Bucci filed the first official patent for frozen pizza and was trying to figure out how to get rid of the excess moisture coming from tomato sauce. Since then, the frozen pizza market has grown more and more to be valued at USD 19.6 billion in 2019. Pizza consists of a flattened bread dough traditionally topped with tomato sauce, mozzarella, and oregano. Flour, water, sugar, salt, yeast, and olive oil are mixed together and kneaded to create the dough.
The dough is then left to rise typically for 10-15 minutes at 25-40°C. After rising, a sheeting machine flattens the dough (1 inch thick). To prevent air pockets from forming in the dough, stainless steel spikes make small holes in the dough.

A roller with round shapes cuts the dough, creating the pizzas, and the leftover dough is mixed again with fresh dough. After baking the pizzas for 5 minutes at 180 to 280°C, you can add your favorite toppings and sauces. Now, cool the pizzas for about 25 minutes below 20 degrees in a spiral freezer. All that’s left is to apply a plastic wrap using an overwrapping machine and then an arm will place the pizza in the pizza box. Enjoy!
Can pizza be your favorite vegetable?

Of course, it can! Even the frozen pizza market is paying more attention to the demand of consumers who are increasingly looking for a plant-based diet. The first step was to find an alternative to animal-based toppings, swapping meat for plant-based meat or dairy products such as mozzarella or cheese for vegan cheese. But producers didn’t stop at the toppings. They went deeper, thinking of new ways to revolutionize the pizza crust itself.
So you start with cauliflower-based pizza crust, which has less sugar and more fiber than traditional pizza, and end with hemp seed pizza crust. Hemp is considered a superfood because it is a complete source of plant-based protein; plus it can provide you with the necessary fatty acids like Omega-3 and Omega-6 that your body cannot produce from scratch on its own.
Why does frozen pizza taste different from fresh pizza?
Well, we certainly can’t expect a frozen pizza to taste the same as freshly made pizza from a pizza maker in a restaurant. But over the years, many manufacturers have tried to get as close as possible to the flavor of fresh pizza, trying to improve the frozen pizza making process. In the international patent WO2003001917A1, the inventors explain some reasons why the two pizzas taste different and provide a method for creating a frozen pizza that is more like a fresh one.

For example, one reason they explain is a difference in oil used in the two processes. Fresh pizza is baked in a tray containing a much higher oil content than frozen pizza. This causes the fresh pizza to have a crispy and gold base that tastes better. In some manufacturing processes, the ball of dough is put into the pan and pressed into it as well. This means the pan can only be lightly oiled, not allowing the frozen pizza to develop the same texture as fresh pizza.
Processing steps involved in frozen pizza making
Which frozen pizza technology do you need?

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Compact tunnel oven for continuous baking
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Multihead weigher for frozen products
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Cryogenic tunnel freezer for optimized food freezing
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Advanced metal detection for food processing
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Industrial screw compressor for various refrigerants
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Large capacity cryogenic spiral freezer
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Cryogenic tunnel freezer for continuous cooling
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Rotating cabinet for homogeneous cryogenic cooling
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Pallet lift for food processing handling
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Continuous freeze drying solution for coffee and food pieces
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Frozen product cleaning and sizing system
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Drum blancher for continuous cooking and blanching
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Ultrasonic slicer for cakes and pastries
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Pressed pan pizza production system
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Sheeted pizza and flatbread production system
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Precision dough dividing equipment for bread production
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Industrial sheeting and laminating systems for baked goods
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Dual-axis delta robot for high-capacity packaging lines
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Convection oven for uniform baking
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Continuous contact cooker for bottom crust treatment
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Spiral freezer for high-capacity food freezing
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Spiral freezer for frozen food production
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Impingement freezer for thin product freezing
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Steam stretching system for pasta filata cheese
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Customizable self-stacking solution for spiral freezers
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Customized spiral freezer solution for food industry
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Frozen food products control system
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Infrared baking oven for frozen bakery products
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High-speed infrared oven for baking frozen snacks
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Checkweigher with integrated metal detection system
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Checkweigher with integrated metal detector for food industry
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Vertical mixing solution for bakery and snacking industry
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Cheese moulder for cylindrical portions
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Stainless steel centrifugal pump for liquid transfer
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Mozzarella cheese moulding system
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Cooker stretcher for pasta filata cheese
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Conveyor belt freezer for industrial quick freezing
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