Let's make omega 3 oil
Find innovative production technology for making omega 3 oil and connect directly with world-leading specialists.
Fish oil was a folk remedy long before scientists identified the nutritional value of essential fatty acids. But Omega 3 processing has come a long way since the days of raw fish parts fermenting in a barrel. In fact, new supplement formulations of polyunsaturated fatty acids (PUFAs) may not use fish at all.
Which omega 3 oil technology do you need?
Form fill seal thermoforming machine for medical devices
Form Fill Seal thermoforming machines are those that produce pack…
Laboratory scale soft gelatin capsule machine
Softgel (or soft gelatin) capsules are a very popular method for providing or…
Automatic soft gelatin capsule machines
Soft gelatin (or softgel) capsules have become a popular mode of oral liquid dosing …
Softgel drying tunnel
Softgel capsules require a controlled secondary drying to reduce water content in the capsule to levels …
Continuous in-line softgel drying system
High output softgel (or soft gelatin) capsule encapsulating machines can operate be…
Softgel tumble dryer
Softgel (or soft gelatin) capsules are a very popular means of delivering oral doses in the pharmaceutica…
Gelatin melters and tanks
When producing high quality softgels its important that the gelatin base is processed and stored co…
Softgel capsules polisher
The final stage in high quality softgel (or soft gelatin) capsule production is the capsule polish.…
Laboratory capsule filler for liquid solutions
A recent important change in the industry is the trend toward providing liqu…
Automatic capsule filler for liquid solutions
Use of liquid filled hard capsules is increasingly popular with today's pharm…
Pilot multi-stage distiller
If generating an scalable data and bring in results with small sample quantities of high-boiling,…
Pilot wiped film distiller
Generate scalable data and results during the pilot tests with wiped film distillation, distill o…
Pilot short path distiller
Generate scalable data and results during the pilot tests with short path distillation, distill or…
Versatile X-ray inspection system
Versatile X-ray inspection system for product weight, quantity and shape to detect the pre…
Weight fillers for viscous liquids
When filling valuable viscous liquids and precision is paramount or when wanting to fill …
Premium vacuum conveyor
When you have a need to tailor make your conveyor and still have the high requirement on hygiene, e.g.…
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Contact usCool your fish oil extract immediately after wet pressing
The four stages of wet pressing – cooking, pressing, decantation, and centrifugation – extract and isolate the fish oils. But post-production cooling is critical to maintaining the purity of Omega 3 concentrates. Fish oils contain complex components. A warm environment activates hydrocarbons, fatty alcohols, waxes, and other elements, leading to spoilage.
Once in storage, you need to ensure that tanks are regularly drained from the bottom. Sludge and water deposits promote free fatty acids that compromise the final product.
Omega 3 processing by enzymatic silage
Fish silage is emerging as an alternative technique for the extraction of oils. Manufacturers treat the fish with additives like papain or flavorzyme to break down their properties. You can then recover essential fatty acids, or any other functional ingredients, from the mixture.
Long-chain polyunsaturated fatty acids (PUFAs) such as Omega 3 are notoriously susceptible to oxidation that develops off-flavors in supplements. Enzymatic silage prevents the oxidation of extracted oils and extends product shelf-life.
Exploit urea complexation to concentrate fatty acids in vegan Omega 3 supplements
Algal oil is a naturally rich source of eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA). After all, polyunsaturated fats originate in microalgae and move up the food chain as fish eat them. But concentrating Omega 3 in algal oil involves different processing techniques than fish.
Saturated fats are split from oil by capturing them in bonding molecules using urea fractionation. The remaining fatty acid mixture is purified through chromatography columns to separate PUFAs from monounsaturated fats.
Homogenize Omega 3 formulations with nanoemulsion techniques
A significant challenge of oil-in-water Omega 3 encapsulation is that formulations may become physically unstable over time. Developments in nanoemulsion techniques minimize this problem by phasing water and oil together in homogenized droplets of 100 mm or smaller.
Specialized technologies such as high shear mixers or colloid mills homogenize the molecules and emulsifiers. Besides higher stability, supplements produced with nanoemulsion also favor bioavailability.
