Let's make sunscreen
Find innovative production technology for making sunscreen and connect directly with world-leading specialists.
Sunscreen is an emulsion which can be either oil-in-water or water-in-oil. To create it, you must prepare an oil phase and a water phase separately, then mix and heat them. Homogenization is a key process to guarantee that the product will have the right consistency. When manufacturing sunscreen, give special attention to protection against UV filters.
Which sunscreen equipment do you need?
Cost-effective homogenizing and emulsifying system
Manufacturers of cosmetic products need mixing equipment that is capabl…
Inline batch mixer for solids and liquids
Several issues often arise when your process requires batch-wise mixing of powder…
Compact Mixing Plant for Paints and Coatings
A smooth finish in paints and coatings depends on the grade of dispersal durin…
Cosmetic cream filler
From thin liquid baby oils and perfumes to thicker lotions and creams for hair and skincare, cosmetic pr…
Batch vacuum mixer for emulsion-based products
The production of creams or ointments can be either be a water in oil (w/o) …
Self-adhesive linear labeling machine for bottles
It is vital to have precise and long-lasting labels on bottles to avoid …
Homogenizer for creams
Homogenization (or pharmaceutical micronization) is the process of reducing particle sizes, and is a vi…
High-capacity horizontal cartoner for pharma and cosmetics appliances
Cartoners take carton blanks which are formed and …
Pharmaceutical and cosmetic industry products cartoner
A large number of cosmetic and pharmaceutical products are packed i…
Tube unloader and feeder
The pharmaceutical and cosmetic industries utilise high speed tube fillers on large-scale production …
Tube feeding unit for high volume and high speed tube filler
High performance tube-filling machines are used for large sc…
Tube feeder for a small scale production tube filler
Low speed tube-filling machines are used for small scale production l…
Loading cassette for a tube filler
High performance tube-filling machines are used in the pharmaceutical and cosmetic indust…
High speed automatic tube filler
For high-volume lines filling pharmaceutical, cosmetic or food products into tube containers…
Medium and high speed range automatic tube filler
When scaling up production of pharmaceutical, food or cosmetic products …
Medium speed tube filler and sealer
For scale-up filling of tube packaging for pharmaceuticals, cosmetics and food products,…
Low speed tube filler
Increasing numbers of products in the pharmaceutical, cosmetic and food industries are delivered in flex…
Single head capper
For the stand-alone capping of bottles of up to 30 litre capacity for smaller-scale production you need a r…
Multi-head capper
For the stand-alone capping of bottles of up to 2.5litre capacity you need a robust and flexible machine wit…
Flowmeter filler
For larger production runs of food, non-food and cosmetics industries, where accuracy and volume of filling is…
Compact monoblock filler
Filling and capping bottles and pots for food, chemical and cosmetics industries using separate machi…
Agitator for low viscosity media
Reliably agitating fluids in open or pressure-less vessels in a laboratory or small scale pr…
Agitator for medium viscosity media
Mixing fluids of medium viscosity for many production processes requires an agitator wit…
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Jet flow agitator for high-viscosity media
Processes including homogenization, dispersing, suspension, emulsification and d…
Laboratory dispersing machine for low-viscous masses
Laboratory mixers have not always been easy to work with. Getting al…
In-line laboratory dispersing machine
Innovators in a wide variety of industries need laboratory equipment on which processe…
Pilot dispersing machine for testing and scale-up
Innovators in process development need laboratory equipment that helps t…
Dilution system for two or more liquids in one pass
Onsite dilution of liquid process ingredients has historically been as…
Dust-free continuous homogenizing system
Producers in a wide variety of industries benefit from equipment that can continuou…
Batch dispersing machine for bottom entry into vessels
When your process requires high performance mixing or dispersion bu…
Batch dispersing machine for abrasive products
For mixing and dispersing tasks that cannot be completed by conventional sti…
Batch dispersing machine
Equipment operating under the rotor/stator principal is often employed when more traditional methods …
Continuous kneader
Effective mixing of highly viscous products with extremely high solids content can be difficult and the res…
Vertical kneader
Production of highly viscous products with high solid content often benefits from kneading processes rather th…
Horizontal kneader
For high viscosity products, better results and reduced process times can be achieved with kneading type ra…
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Ultraviolet types – why do we need protection from them?
While three types of UV radiations (UVA, UVB and UVC) exist, sunscreens’ ingredients only protect us from two: UVA and UVB. UVA goes deeper in the skin and is photoaging, meaning that skin gets old prematurely because of exposure to it. It can also damage collagen, elastin and hyaluronic acid, which are produced in this deeper layer. UVB only reaches the top part of your skin and is responsible for getting the pigment, but is also the one that can cause skin cancer. UVC, the most harmful of the three, doesn’t “trespass” the ozone layer – so it doesn’t reach us, luckily.
Do the math for the sunbath
Ever wondered what are the numbers on the sunscreen bottles? That’s the SPF, or the Sun Protection Factor. It is the result of a simple math that determines how long it takes for your skin to get red due to sun exposure. You calculate it running tests with UVB, one of the three different ultraviolet (UV) radiation types. Apart from SPF, European sunscreens usually also have a PPD factor. Meaning “persistent pigment darkening”, it’s the equivalent to SPF for UVB.
Back to math, the SPF number on the bottle is the amount of radiation it takes to make your skin red using the sunscreen versusthe amount it takes without the sunscreen. Translating into English, it means that with an SPF 50 sunscreen, you need to get exposed 50 times longer to the sun to get burned compared to being exposed without the product.
PPD, in its turn, indicates the sunscreen efficiency protecting you from longer-lasting tanning caused by UVA. Like SPF, PPD compares the effect with the sunscreen and without it. It’s important because high exposure to UVA can cause erythema.
Different filters: how to make sunscreen?
To make sunscreen, you can use chemical, physical or mixed filters, which are the main components of sunscreen and the ones that protect you from radiation. Chemical filters absorb part of the photon energy of the radiation and turn it into heat. This makes us feel hot for 20 to 30 minutes after applying the product. Chemical sunscreen types also have a lighter consistency.
Physical filters don’t absorb, rather reflect part of the radiation, and leave a white coating on the skin. Some producers try to avoid them due to esthetics. They also include nanoparticles which help spread the product better. Some scientists, though, raised questions regarding whether they can cause damage and penetrate the skin.
To get the most efficiency, you can combine both chemical and physical filters to get a safe and photostable product. Make sure you include protection from UVA and UVB.
