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When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

Sunscreen is an emulsion which can be either oil-in-water or water-in-oil. To create it, you must prepare an oil phase and a water phase separately, then mix and heat them. Homogenization is a key process to guarantee that the product will have the right consistency. When manufacturing sunscreen, give special attention to protection against UV filters.

Sunscreen

Filling and capping bottles and pots for food, chemical and cosmetics industries using separate machines is expensive and inefficient.A better solution is a combined monoblock unit, that will save space and cost, whilst increasing product throughput, even on multi-product lines.

Monoblock combined filling and sealing machine

EFM Monoblock filling machine is an easy-to-use, multi-purpose machine designed for filling and capping of containers with lids or pressure caps. Featuring a touchscreen system, the machine is easy to operate and allows simple readout and storage of all function information.

EFM’s design philosophy is to provide adaptable machines suitable for a range of industries. The Monoblock filling machine can be used with a wide variety of filling methods, including digital flow metering, piston pumps, peristaltic pumps, and more.

For the sealing process, a choice of methods is available including manual positioning of lids, or use of a fully automated cap supply system that uses pick and place. Final tightening can be by magnetic capping, servo capping, pressure capping or pilfer proof capping, to suit your requirements.

Compact monoblock filler

For the stand-alone capping of bottles of up to 2.5litre capacity you need a robust and flexible machine with high speed and accuracy. Used in the beverage and chemicals industries, bottle cappers need to be reliable and fast, and for maximum flexibility need to be able to deal with a range of caps.


<h2>Fully automated standalone capper for bottles up to 2.5 litre</h2>
The EFM range of Multi-Head Capping machines offer maximum flexibility together with impressive performance. These all-stainless machines feature Siemens PLC and full touchscreen controls for accuracy and ease of use. The use of standardised components throughout from high-quality manufacturers increases longevity and reduces the downtime for any maintenance. The gravity-fed cap sorter and magnetic torque head provide high levels of reliability.

Able to handle a wide range of caps types, including screw caps, push ons, non-vacuum twist-offs and pilfer proof, the EFM multi-head range includes variants able to operate from 4,000 bottles per hour up to 9,000 bottles per hour with the 8 head unit.

Flexible options include screw infeed, second cap sorter for extremely quick changeovers, torque verification and Detect and Reject system for full capping verification. The units are also available with an optional remote support package direct from the manufacturer.

Multi-head capper

For the stand-alone capping of bottles of up to 30 litre capacity for smaller-scale production you need a robust and flexible machine with high accuracy. Used in the beverage and chemicals industries, bottle cappers need to be reliable and fast, and for maximum flexibility need to be able to deal with a range of caps.
<h2>Flexible single-head capping machine for smaller-scale production lines</h2>
The EFM range of single head capping machines offer maximum flexibility together with impressive performance for smaller scale production lines. These all-stainless machines feature Siemens PLC and full touchscreen controls for accuracy and ease of use. The use of standardised components throughout from high-quality manufacturers increases longevity and reduces the downtime for any maintenance. The gravity-fed cap sorter and magnetic torque head provide high levels of reliability.

Able to handle a wide range of caps types, including screw caps, push ons, non-vacuum twist-offs and pilfer proof, the EFM single-head range includes a standard edition able to cap up to 2,200 bottles per hour, and a servo-controlled edition capable of up to 2,600 bottles per hour.

Featuring a star wheel positioner as standard, the machine is able to fill bottle of up to 2.5 litres. However, by specifying the option using gates larger packages from 5 up to 30 litres can be filled by this machine, providing great flexibility.

Other options include high torque sealing, torque verification and Detect and Reject system for full capping verification. The units are also available with an optional remote support package direct from the manufacturer.

Single head capper

Increasing numbers of products in the pharmaceutical, cosmetic and food industries are delivered in flexible tubes, bottles or dispensers. Automated tube filling machines improve production efficiency by accurately filling, sealing and capping a range of tube-based packaging with minimal operator intervention. For smaller-scale production environments, large filling machinery is impractical and expensive.


<h2>Automatic tube filler for small scale production</h2>
The FP-10 from IWK is a next-generation tube filling machine that operates at lower speeds, most suited for small scale production. It features 10 workstations that can handle tubes from 10 to 52mm diameter and can accurately dose from between 1.5 ml and 300 ml of product at up to 70 tubes per minute.

The FP-10 has been designed to allow for rapid product changeover, and all components can be switched out in a little as 15 minutes, keeping downtime to a minimum.

The FP-10 benefits from the latest servo technology, giving the machine extremely high reliability and minimum maintenance. A new 5.7” touch panel HMI not only displays all relevant process parameters, but also allows profile storage and data recording. Internet connectivity allows for remote diagnostics and servicing.

Able to fill metal or plastic containers, the FP-10 can perfectly contour seal plastics with hot air and offers double, triple or saddle folding for metal tubes to meet your exact requirements.

Suitable for use with a wide range of products, the FP-10 can fill and close cylindrical (with EURO-hole, curved seal) oval or conical tubes, dispensers (including inserting of pistons), mascara brushes, cartouches, jars, and tottles (with capping).

Low speed tube filler

When scaling up production of pharmaceutical, food or cosmetic products that use tube containers, increasing speed and throughput without compromising on accuracy and quality are vital. Tube fillers need to be able to handle a wide range of packaging types and allow for rapid changeover to benefit from their flexibility and speed.


<h2>Small footprint, GMP-design medium to high speed tube filler</h2>
The IWK TFS-E Series benefits from a range of innovations that result in a robust, easy-to-use and maintenance-free tube filling solution for medium scale production.

The TFS-E Series features 20 workstations that can handle tubes from 11 to 52mm diameter and can accurately dose from between 1 ml and 350 ml of product at up to 220 tubes per minute.

Designed with flexibility in mind, the TFS-E features a format change over time of less than 25 minutes, and storing and recalling all relevant process parameters to guarantee a vertical start up. All product-contacting parts are swapped out “en bloc” which gives the maximum efficiency whilst allowing for a range of product. The patented IWK dosing system is supremely accurate but also simple to maintain, thanks to Clean in Place in under 5 minutes.

Able to fill metal or plastic containers, the TFS-E Series can accurately contour seal plastics, and offer a choice of double, triple or saddle folding for metal tubes to meet your needs.

Suitable for use with a wide range of products, the TFS-E Series can fill and close cylindrical (with EURO-hole, curved seal) oval or conical tubes, dispensers (including inserting of pistons), mascara brushes, cartouches, jars, and tottles (with capping).

A wide range of options enables the TFS-E Series to be specified exactly to your requirements. Options include multi-colour filling, tube de-dusting, in-line checkweighing, automatic central lubrication system, and many more.

Medium and high speed range automatic tube filler

Find production technology for Sunscreen capping, and connect directly with leading machine manufacturers worldwide

Sunscreen capping

Which sunscreen capping equipment do you need?

Compact monoblock filler

Multi-head capper

Single head capper

Low speed tube filler

Medium and high speed range automatic tube filler

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