Food mixing and blending system

Enhance your production line with a versatile system designed for gentle processing needs, offering efficient cooking, blending, and reduction capabilities for diverse applications while minimizing product degradation and ensuring consistent results.

Cooks, Mixes, and Blends Diverse Product Batches

The Cooqer 1 from Limitech is a robust horizontal cooker and agitator designed to meet the diverse needs of food, beverage, and personal care product manufacturers. Its innovative design enables gentle blending and cooking, making it ideal for complex processes like melting, defrosting, and reduction. Engineered without a mixer unit, it employs agitators that prevent product burn on tank walls, essential for high-sugar products like marmalade.

This equipment excels in producing a variety of applications, including tomato paste, yogurt cultures, and plant-based cheese, and handles operations at a large scale, from 1000 to 4000 kg per batch. The Cooqer 1 is semi-automated and integrates seamlessly into existing production lines, ensuring efficient throughput and reduced manual intervention.

Constructed with durable stainless steel AISI 316 and 304, it offers excellent corrosion resistance, ideal for both food-grade and technical applications. Safety features such as a dedicated safety wire and pneumatic lid lifting enhance operational safety, while easy access to agitator seals simplifies maintenance. Its design supports batch operations of liquid and slurry product types, making it a versatile addition to any production environment.

Benefits

  • Enhances production efficiency with large batch capabilities up to 4000 kg.
  • Prevents product waste through gentle agitation that eliminates burning on tank walls.
  • Boosts operational safety with automatic stop features and pneumatic lid control.
  • Simplifies maintenance with accessible design for quick seal changes.
  • Offers durability and corrosion resistance with stainless steel construction suitable for food-grade applications.

General


Applications
Beverages,Sauces,Personal care products,Vegan/plant-based products,Pet food,Confectionary,Pharma products,Powder dissolving,Technical applications,Baby food,Dairy products
End products
Infant formula,Effervescent powders,Pva glue,Tomato paste,Cheese spreads,Dog gravy,Vegan mayonnaise,Yogurt cultures,Alfredo sauce,Hollandaise sauce,Sunscreen lotions,Plant-based cheese,Custard creams,Waterproof coatings,Fruit puree,Iced latte base,Medicinal creams,Ganache,Lemon curd
Steps before
Pre-mixing,Dissolving,Defrosting
Steps after
Packing,Cooling,Soup canning,Marinade bottling
Input ingredients
chilli paste,dips,dressing,mustard,ketchup,marinades,mayonnaise,sauces,tartar sauce,vinaigrette,babyfood dairy,babyfood non-dairy,bechamel sauce,bolognese sauce,bullion,cheese sauce,chutney,fish cakes,fish meatballs,fish mousse,processed cheese,analogue cheese,mozzarella,cream cheese,ice cream mix,milk rice,vegetable cream,sour cream,flavoured milk,custard,recombined milk,yogurt,chocolate filling,cream fillings,fruit desserts,fruit sauce,icing,jam / marmalade,mousse,pancake dough,pectine dissolving,smoothies,winegum,glaze,soft drinks,carbonated drinks,iced coffee,iced tea,foundation,gels,lipstick,lotion,creams,mascara,powder,soft gels,toothpaste,aspartame,benzoate,cacao,caseinate,colors,flavours,fruit concentrates,guar gums,hydrocolloids,milk powder,pectine,glue,coating,paints,biochemical suspensions,pet food
Output ingredients
bolognese sauce,bullion,chocolate filling,chutney,cranberry sauce,fruit desserts,fruit sauce,jam / marmalade,marinades,pie filling,salsa sauce,sauce reductions,seafood chowder,soup,stews,vegetable soup,vinaigrette
Market info
Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.

Technical Specifications


Capacity
1000 to 4000 kg per batch
Abrasiveness of material
No,due to gentle mixing and blending
Material
Stainless steel AISI 316 and 304
Automation
Electrical agitator drive
Agitator
Pneumatic lifting and easy access seals
Pressure Type
Indirect with electricity and water
Heating Type
Indirect with pressure (Exchanger System)
Defrost system
Included
Melting capability
Included

Operating Characteristics


Batch operation
1000 to 4000 kg per batch
Automation level
Manual / Electrical agitator drive
Cleaning method
CIP Compatible
Safety features
Safety wire and pneumatic lid lift
Material of Construction
Stainless Steel AISI 316 and 304
Agitation type
No burn agitators with high sugar products
Lid sealing
Non-vacuum tight

Material Compatibility


Cleanability
High
Corrosive resistance
Stainless Steel AISI 316 and 304
Biological compatibility
Food grade
Thermal resistance
Suitable for cooking with indirect methods
Non-stick properties
Agitators prevent burning on tank walls

Physical Characteristics


Machine shape
Horizontal
Tank size
1000 to 4000 kg
Material
Stainless steel AISI 316 and 304
Discharge method
No Mixer Unit,Agitators
Cover type
Pneumatic lifting lid
Safety features
Safety wire,agitators stop if line moved
Control panel type
Electrical agitator drive

Custom Options


Control panel type
Standard HMI / Touchscreen
Agitator type
No mixer,agitators securing no burn on tank walls
Material
Stainless steel AISI 316 and 304
Safety features
Safety wire,pneumatic lifting of the lid,line securing high safety standards
Lid type
Non-vacuum tight lid
Agitator motor protection
Stainless steel cover
Batch size
1000 to 4000 kg
Electrification
Electrical agitator drive