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Maker - Product Challenge

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Cheese Packaging Equipment

Can you think of anything better than a slice of bread with some spreadable cheese for a snack? Production of cheese spread is similar to other types of processed cheese, but it contains more moisture to be soft and spreadable. Cheese spread starts with one or more types of cheese along with other ingredients and food additives such as stabilizers and emulsifiers. After mixing and vacuum cooking these ingredients, you can pour them into molds for cooling before packaging.

Cheese spread

You usually make grated cheese from hard cheeses, like Cheddar, Parmesan, Edam, Red Leicester, etc. The process starts with processed cheese, in blocks or sliced, fed to the grating machine. After that, you mix it with ingredients that prevent molds from occurring and to reduce the grated cheese moisture. Then you dry the grated cheese and weigh it before it is ready for packing.

Grated cheese

Aphrodite’s Rock, the Limassol Carnival, and the Tomb of the Kings are defining features of Cyprus. But perhaps nothing characterizes the Mediterranean island as well as halloumi. The salty, springy cheese has been a staple of Cypriot homes for centuries. But halloumi production technology is now bringing this delicacy to others far away from the region.

Halloumi

Cheese is the most demanding food in the entire dairy family to emulate using non-animal and dairy free ingredients. The complex physical and taste profiles of animal-derived milk products make plant-based cheese manufacturing challenging to pull off. But the growing appetite for lactose-free and non dairy products is serving alternative platters of cheese.

Plant-based cheese

gravity_leaflet_juli14-final

Gravity_leaflet_juli14 FINAL

A juicy piece of fruit evokes images of sunlight and warmth. But manufacturers take the reverse route and freeze the harvested products to keep their nutritious mix of minerals, fibers, and vitamins intact. Frozen fruit processing equipment takes temperatures down to around -18 °C, giving the foods an extended lease of life. Many smoothies, jams, and purees we consume are the fruit of frozen labor.

Frozen fruit

Making ice cream is all about mixing and homogenizing. First you need to blend, pasteurize and standardize your mixture. Then store it in tanks and freeze and aerate the mix until it reached the right consistency. Now you can add fruits, cookies and other solids if you like. In the final step the mix goes through an air blast hardening machine and it's ready to store and ship.

Ice cream

Stainless steel frame

Variety of modules

Easy to clean and maintain

Automated case and bag size adjustment possible

MOVEsolid

A case is a secondary packaging box that contains a number of identical product items. The items may be arranged in a single layer or stacked in multiple layers separated by trays. A case packer erects the foldable case fills it with product items in the desired configuration and applies the lid before the case is sealed. Case packer selection depends on the configuration of items in the case, the desired level of automation, and the primary packaging of the product item.

Case packers

Food

Industrial Packaging Equipment

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

Connect directly with world leading manufacturers of industrial packaging equipment and find technology to build or improve your production line.

Packing &ndash; Making.com

Industrial Packaging Equipment - Making.com

Bakery production includes foods usually made from flour such as bread, biscuits, and cakes. Depending on the baked good you want to make, flour can be mixed with water or other ingredients producing a paste called dough or batter. The dough is then baked in the oven using dry heat. During baking, heat is transferred from the air to the dough, first on the surface and then in the center. Moisture and liquids escape through evaporation.

Bakery

A cheeseboard demonstrates the different possibilities that milk and dairy can take. There are hundreds of recognized cheese recipes worldwide, but the main ingredients remain the same: milk, fermenters, salt, and time. Cheese manufacturers combine these elements to craft unique flavors, aromas, and textures. Advanced cheese making equipment provides better control over these elements to create ever more diverse cheeseboards.

Cheese

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Protein

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

Packaging

Process

Continuous

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

solid

Large-scale cheese manufacturers process and handle products of different sizes and volumes. They require rapid packaging changeovers of flexible bags,

Grated cheese case packing machine &ndash; Making.com

We open production technology to everyone

Making.com

colimatic_packaging-of-meat-all-application-eng_brochure-pdf

Colimatic_Packaging-of-MEAT-ALL-APPLICATION-ENG_Brochure.pdf

Croissants have crossed global barriers to become a widely consumed pastry, unique for its rich buttery taste and crispy exterior. Regardless of location, the croissant production process involves creating laminated dough by repeatedly folding and rolling butter into dough. Temperature regulation is crucial to the croissant making process as too warm temperatures negatively affect the overall outcome.

Croissants

The Roman quip “bread and circuses” says everything about the ubiquity of loaves through the ages. But although flour, yeast, and water are still the main bread recipe ingredients today, the baking process as well as the bakery equipment available, takes this basic formula to new avenues. From sprouted wheat challah to beetroot ciabatta and protein rolls, breadmaking has changed considerably since the time of the Roman empire.

Bread

Drying meat was the prevalent method of conserving meat cuts when food could not be chilled. But dried meat products developed into delicacies and remained a culinary mainstay long after the functional need for preservation was answered with refrigeration. The ancient techniques have been replaced by dried meat processing equipment, but the time-honored recipes remain unchanged.

Dried meat

Simplified settings allow easier access to machine functions

Compatible with all automatic product loading systems

0% scrap material makes it highly efficient

Solid stainless steel components and frame ensure durability and longevity

Compact and clean vacuum sealers help increase the value and quality of food products. Industrial vacuum packaging machines remove oxygen, preventing

Industrial food vacuum packaging machine &ndash; Making.com

brochure_dec_case_serialization

Brochure_DEC_Case_Serialization

It is strange how two tablets can belong to the same but at the same time to a different category depending on how the tablet itself is classified. For example, chewable tablets and effervescent tablets have two different routes of administration but both belong to the category of uncoated tablets. Uncoated tablets are prepared by compression of granules in which no coating is added after compression. They may be single-layer or multi-layer tablets.

Uncoated tablets

API making equipment must observe rigorous quality control standards across the entire manufacturing process. The pharmacodynamic properties of active pharmaceutical ingredients API make them highly sensitive to their environment, making API manufacturing and production a tightly regulated field.

Active pharmaceutical ingredients (API)

The click and puff of inhalers is a universal signal for respiratory conditions. Inhalers quickly grew into preferred drug delivery systems for asthma and COPD. Dry inhaler powder formulation produces a more stable drug than liquid dosage forms. Moreover, inhaler ingredients are more resistant to bacterial growth.

Dry inhaler powder

Around a third of your natural protein composition is collagen. But the human body still finds good use for more of it, whether to reinforce joints or aid digestion. Collagen powder processing breaks the chains of amino acids into smaller units, allowing them to be consumed at higher concentrations without changing your diet.

Collagen powder

It took the scientific community almost 70 years to agree on the name ‘protein’ and discard the popular alternative, proteid. But protein powder processing still needed another five decades to be commercialized in the 1950s. Once extraction and purification could be industrialized, protein powder soon became a basic staple supplement.

Protein powder

In 1682, Denis Papin found a method to remove collagen from animal bones, discovering gelatin. But it was the inventor Peter Cooper who developed gelatin powder processing. In 1845 he secured his invention with US patent 4084 for a dessert of gelatin powder called “portable gelatin”.

Gelatin powder

Everything tastes like porridge, the saying goes. That may be an exaggeration, but in theory, reaction flavors could make everything taste the same. Thankfully, flavorists and chemists in the flavor industry are more inventive than that, and colorful process flavors treat our taste buds to a broad palette of sensations, flavors and aromas.

Reaction flavors

Looking beautiful is hard work. Queen Elizabeth I knows this well. Just think she used so many cosmetics and makeup containing toxic materials, especially lead-based face powder, that she even died from them. Today fortunately, you no longer need lead to make face powder. Simply mix pigments, fillers, dry and wet binders, and compress the mixture using a powder compacting press. Then the face powder is ready to be applied using a powder puff.

Face powder

Manual/semi-automated functioning

Ergonomic design

Manual/automatic case forming and label application

Serialization platform integration

Serialization units can be customized

Legal and safety provisions may require you to package your goods with a serial code detailing information related to production date, lot classification, company certification and other parameters. Serialization equipment generates the data according to the criteria in your industry and jurisdiction to ensure compliance with the prescribed standards.

Serialization equipment

Pharmaceutical

The most important part of a capsule is its contents. But if the shell is not carefully made, the dosage ingredients inside lose effectiveness. From molding to sizing, capsule manufacturing equipment forms perfectly-matching husks ready for filling. The simplicity of encapsulation revolutionized pharmaceuticals since it was introduced in the 19<sup>th</sup> century. However, capsules are changing to increase delivery efficiency and reduce the dependency on gelatin.

Capsules

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

Among all dosage forms in use today, tablets constitute the most common one. They are pharmaceutical solid dosage forms containing active ingredients and excipients such as diluents, binders, glidants, and lubricants. Using tablet making equipment, these solid dosage forms are made by compression of granules or powder blends and then shaped by molding.

Tablets

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

Labels provide customers with important information about both your product and your brand. Different labeling technology attaches the printed film to the packaging using a range of methods such as shrink wrapping, side sealing, and adhesives. For added traceability and protection, you may also use serialization coding equipment and anti-tampering labeling systems.

Labeling

Serialization is a multi-stage process that includes printing, inspection, and labeling. But pharmaceutical powders require different packaging solutions

Serialization equipment for cases &ndash; Making.com

new-scaligera-2021-pdf

NEW-SCALIGERA-2021.pdf

scaligera-2020-uk-x-pdf-pdf

SCALIGERA-2020-UK-x-pdf.pdf

Electrolyte drinks

Pineapples, oranges, passion fruit, you name it. A fruit juice process begins with selecting and cleaning the raw material of your choice and goes through steps like extraction and a filtration machine until it reaches market shelves in bottles. Juice processing equipment varies according to the amount of water in the fruit.

Fruit juice

Mineral water is mother nature’s cocktail of dissolved solids. The concentration of essential chemicals in the water makes it an excellent source of nutrients and electrolytes. Although your bottled product retains most of the properties present at its natural condition, the water still needs some help before it can be safely consumed.

Mineral water

Shampoo is a unique form of cleaning agent composed primarily of water and some form of surfactant. This surfactant provides the ability to bind oily substances for removal without leaving a residue, as traditional soaps might. The production process involves the batch mixing of its laboratory-defined formula, quality control, and filling stages.

Shampoo

Originally developed as medicinal remedies, soft drinks quickly burst into a whole new category of non-alcoholic beverages. To make a soft drink, simply dissolve one part syrup into five parts water. For extra punch, add carbon dioxide to turn the mixture into a fizzy drink.

Soft drinks

Compatible for different shaped and sized containers

Different types of sleeve applications (body, half body, full body, underlap)

Fast and easy changeover (15-30 minutes)

Rejection system if sleeve is not properly applied

Photocells to keep track of missing or extra containers, preventing jams or unnecessary waste

Shrink Sleeve Systems

Shrink wrapping is used to protect your products from the elements and assure anti-tampering. The packaging technique involves covering the items in a polymer plastic overwrap and passing them through a heat tunnel causing the film to contract and seal tightly around the processed objects in a uniform manner. Printed film also makes wrappers ideal to communicate your brand.

Shrink wrappers

Chemical

Cosmetic

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

Liquid

Wrapping is the final step before your finished products are ready to leave the manufacturing site. Packages are bundled tightly together with a low-density polyethylene wrapper to secure the goods inside during transportation and distribution. Automatic or semi-automatic stretch wrapping machines cloak the palleted load in expandable film at high speeds and precision.

Wrapping

liquid

Shrink sleeves are new type of full-colour labels that give the opportunity to create a 360-degree branding on your product. If you want to apply them on

Shrink sleeve labeling machine &ndash; Making.com

colimatic_thermoforming-thera_brochure-pdf

Colimatic_Thermoforming-THERA_Brochure.pdf

Extracting sugar from beets became popular in continental Europe during the Napoleonic Wars due to the British blockades of cane sugar. This is thanks to the high sugar content derived from this crop. Also known by its scientific name, "beta vulgaris", The beets’ popularity steadily rose afterwards and today, 20% of all sugar in the world comes from beets. But all of this can't be possible without its seeds. The production and processing of sugar beet seeds includes different steps such as cleaning, priming, pelleting and coating.

Sugar beet seeds

The coffee break has become a more refined affair with the widespread use of coffee pod machines. In less than 30 seconds, single-serve coffee makers can prepare your favorite brew to perfection. The table-top appliance takes pride of place in the office kitchenette, but the heart of these popular machines is the disposable coffee capsule.

Coffee capsules

With consumerism comes great responsibility. More and more are switching their diet towards vegan and vegetarian alternatives, varying from dairy to meat. As more plant-based meat technologies are being invented, the production is rising in popularity. Ever wondered which challenges come with that?

Plant-based meat

The kitchen toaster may be the first appliance that a jam jar brings to mind. But turning fruit into the classic spreadable involves an entire line of jam processing equipment. The meticulous preparation for high-capacity jam manufacturing puts paid to the old idiom 'money for jam'.

Innovative design prevents the build-up of contamination residue

Inclined surfaces allow quick water drainage during cleaning

Programmable touch screen displays alarm messages and working stages

Replacement parts are affordable and easily available

Form, fill, and seal machines complete the packaging, filling, and sealing in one continuous process and eliminate the need for three separate machines. Most form, fill and seal systems use flexible films to form the primary package. Vertical machines are simpler and faster whereas horizontal systems are better suited to the packaging of solid products that do not flow well. Form, fill, and seal machines are widely used in the food industry for packaging snack foods, powdered products, liquids, and pastes and in the pharmaceutical industry for the production of IV bags, powder sachets, and stick packs.

Form fill sealing equipment

Thermoforming

As the name suggests, a Form Fill Seal machine is one that forms, fills, and seals a package at the same time. Most FFS systems are incredibly complex and

Form fill seal thermoforming machine &ndash; Making.com

Sloped surfaces allow quick and easy washdown

  Compatible with numerous automatic product loading systems

User-friendly and simplified design allows easier access for service and maintenance

Attractive pack has easy-peel packaging

Skin packaging is when a product is placed on a tray or a paperboard with a thin layer of plastic placed over. The skin packaging of meat and cheese is an

Skin packaging machine &ndash; Making.com

<h3>Combine fermenters and salt to transform milk into cheese</h3>
Cheese demonstrates the different possibilities that milk can take. There are hundreds of recognized cheese recipes worldwide, but the main ingredients remain the same: milk, fermenters, salt, and time. Cheese manufacturers combine these elements to craft unique flavors, aromas, and textures. Advanced cheesemaking equipment provides better control over these elements to create ever more diverse cheeseboards.

&nbsp;

During fermentation, bacteria consume the lactose content in milk and convert it into lactic acid. This process of acidification reacts with the casein, causing it to curdle.

The right starter culture depends on the type of cheese you want to produce. A mesophilic culture is best suited for making a cheese that forms in moderate heating (between 30°C and 39°C), such as gouda or cheddar. Hard cheeses like parmesan and challerhocker require thermophilic bacteria that can withstand temperatures up to 55°C.

Ferment milk with cultures that can handle the processing temperature 

Much of the characteristic texture of cheese can be traced back to the curdling process. Traditional cheese makers added biological rennin taken from nursing ruminants to break down the protein in acidified milk.

Vegetarian rennet is manufactured by genetically modifying bacteria to cause them to produce a protease equivalent to that found in young mammals. The rennet inactivates the casein leading the milk to coagulate and whey to drain out.

Substitute animal-derived protease with lab-grown rennet

<h3>Cut the curdles to increase their surface area</h3>
Cutting technology is critical to cheese production. After solidifying, the milk is cut into smaller curdles to let out more whey. Cheesemaking equipment slices the curds down in different directions, increasing their surface area with each cut.

The smaller the pieces, the more whey they lose, so harder cheeses are cut down more finely. Softer cheeses retain more moisture, and the coagulant is kept in larger pieces.

Every cheese style has its processing method. A pecorino will be cooked and stirred to release as much water content. A mild cheese like fontina is washed repeatedly to move out moisture.

But whatever the technique, the curd is finally subjected to whey treatment to drain the protein. Cheesemaking equipment like presses and compactors force the liquid to ooze out. The byproduct is collected and <a href="https://making.com/whey-protein" target="_blank" rel="noopener">processed into whey protein</a> for separate applications.

Pass the curds through whey treatment to remove unwanted protein

<h3>Select cheesemaking equipment for salting according to the product consistency</h3>
Many cheese recipes include herbs and spices, such as <a href="https://making.com/halloumi" target="_blank" rel="noopener">dried mint in halloumi</a> or habañero chilies in pepper jack. All cheese formulas, however, contain salt.

<a href="https://making.com/salt">Salt is not a taste-enhancer as much as a preserving agent</a>, halting fermentation. In hard cheeses, salt is sprayed onto the mix during milling. The curdles are further reduced before being compacted into ripening molds.

In the case of fresh cheeses, salting is done in a brine system. The curdles are placed in the saline solution containing calcium chloride, non-iodized salts, and vinegar to soak in the minerals. The processing equipment required to produce cheese usually remains the same, even if the type of cheese you want to make will be different. Typically the equipment is stainless steel and consists of a cheese press, cheese vats, tanks, homogenizers, heat exchangers and mixers.

Cheese Making Equipment

Find equipment and process technology for making cheese and connect directly with a global network of leading machine manufacturers.

Cheese &ndash; Making.com

Industrial Cheese Making Equipment - Making.com

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Find production technology for Cheese Packaging Equipment, and connect directly with leading machine manufacturers worldwide.

Cheese Packaging Equipment

Which cheese packaging equipment equipment do you need?

Grated cheese case packing machine

Industrial food vacuum packaging machine

Serialization equipment for cases

Shrink sleeve labeling machine

Form fill seal thermoforming machine

Skin packaging machine

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