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Maker - Product Challenge

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Changemakers

Candy Cooking Equipment

It’s important to get timing and temperature right when making caramel, and this implies being vigilant. For small scale production of caramel, ensure that your heat source distributes heat evenly and monitor the caramelization process closely. This prevents recrystallization and burning the sugar. For medium to large scale caramel production, consider investing in automated caramel making equipment.

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Caramel

Chewing gum is usually a polymer that you mix with flavorings – which is something most consumers have no clue about. In a survey in Iceland, 85% of people said they didn't know the product contained plastic. While there are non-plastic options more recently available, the gum base is usually natural latex or a synthetic substitute. To decrease the impacts on the environment, some producers are shifting towards more environmental-friendly options.

Chewing gum

Choosing a dessert is one of the great dilemmas. The decadent creations that satisfy our sweet tooth come in all tastes and consistencies. Fruit-based or dairy-based, baked or frozen, the possibilities are endless. Thankfully, dessert making equipment is less baffling. Ingredients are mixed, heated, formed, cooled, and packaged. But the process is carefully configured according to the parameters of each product.

Dessert

Long was the time when you could only make dragée chocolate – or, to simplify it, to cover chocolate with a layer of chocolate or sugar and then polish it or not. Now, you can use a chocolate panning machine to offer different types of dragée items. Mind that the process of panning may slightly differ according to the product you are making.

Dragee products

Foam kisses are known by different names, but their unique texture is unmistakable no matter what you call them. The chocolate mound with a frothy filling is an all-time favorite, but creating that crispy-fluffy contrast is no longer a job of approximation. Specialized foam kisses machines range from mixers to enrobers. But the magic of the delightful confection happens with aeration technology.

Foam kisses

Gummy candy are a very popular confectionery, because they are versatile and appeal to a wide variety of tastes. Another reason for the popularity of this delicious candy is the fact that it’s easy to produce, particularly in small quantities. For medium to large scale production of gummies, there is a multitude of gummy manufacturing equipment to help ensure that you end up with a good product.

Gummies

Jelly gets its name from its primary ingredient – gelatin. Substances such as pectin and agar-agar offer vegan alternatives to the original animal extract. But there’s more to making jelly products than a semi-rigid, flexible ingredient. Jelly powders blend sugar, starch, and thickening agents to give body to the dessert. Last but not least, food colorants and flavorings bring the otherwise bland mass to life.

Jelly

Licorice is a glossy candy with firm consistency that can have different flavors, like chocolate, cherry and strawberry. With the right licorice making equipment, start by making a paste from the licorice roots, mixing them with sugar, flour and sweeteners. Extrude it with a nuzzle, allowing to cool, then cut and package it.

Licorice

Sweets, candies, ice lolly, confection, lollypop, and even popsicles - lollipops, the hard candies attached to a short stick, go by different names. While choosing your lollipop equipment now is very different from the time of its creation, back in 1908, the opportunities to differentiate the product in the market are wider.

Lollipops

To make a good marshmallow, you need to get the air straight. With it, proper marshmallow manufacturing equipment and a few ingredients - categorized into sweeteners and emulsifying agents, like gelatin – help you achieve flavor. Popular around the world, the marshmallow market size reached $319.8 million in the US and Canada.

Marshmallows

Nougat is a delicious confection that contains lots of nuts and dried fruits. The word “nougat” itself derives from an old Latin word for nuts. In addition to nuts, the white variety of nougat contains egg whites, honey, and sugar. Similar ingredients make brown nougat variations, except caramelized sugar replaces egg whites as the base ingredient. Depending on your intended scale of production, there are quite a few nougat making equipment you should consider getting.

Nougat

Chewy, sweet, and nutritious. Vitamin gummies were a couple’s attempt to get their child to take their essential micronutrients. The idea quickly caught on, and manufacturing vitamin gummies soon grew into a whole new industry.

Vitamin gummies

Gummies make everything more colorful. The squishy droplets make a tasty and practical carrier of special ingredients such as CBD oil. Chewing the gum increases the bioavailability of the substance as opposed to vaping. But before the cannabidiol can take effect, it must first be processed through a line of CBD gummy equipment.

CBD gummies

Rotating scraping action can vary in speed and diameter to match product demands

Can be installed horizontally or vertically

No chrome plate on the heat exchange surface to comply with European food safety standard EC 1935/2004

Food

Industrial Cookers

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

Connect directly with world leading manufacturers of Industrial Cooking equipment and find technology to build or improve your production line.

Cooking &ndash; Making.com

Industrial Cookers &ndash; Making.com

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

Process

Continuous

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

liquid

When producing liquorice and other sticky or viscous food products, during the cooling or heating process, components in the product might stick to the

Licorice cooker &ndash; Making.com

We open production technology to everyone

Making.com

bakerperkins_cooker-pdf

BakerPerkins_cooker.pdf

bakerperkins_turbofilm_cooker-pdf

BakerPerkins_turbofilm_cooker.pdf

Sugar is the fuel that drives photosynthesis in plants. The leafy organisms constantly convert water and carbon dioxide into glucose. But it takes manufacturers specialized sugar processing technology to extract the sweet crystals from them. Today, most sugar products are derived either from sugarcane or sugar beet.

Sugar

Low energy, high quality cooking for a range of jellies

  Simple to install and use, easily integrates with existing equipment

  Flexibility to switch to hard candy output with easy changeover

Starch

In confectionery production flexibility can be the key to increased efficiency and improved return on investment. For lower-output manufacturers producing

Compact flexible cooker for confectionery products &ndash; Making.com

bakerperkins_confectionery-pdf

BakerPerkins Confectionery

bakerperkins_toffee_cooking_plant-pdf

BakerPerkins_toffee_cooking_plant.pdf

Brittles are hard candies made of nuts such as peanuts and caramelized sugar. This candy has local variations around the world, such as panutsa mani in the Philippines, alegría in Mexico, and chikki in some parts of India. Are you interested in making one? Your peanut brittle making equipment should involve peanut preparation and processing, syrup preparation, ingredient mixing, slab formation and cutting, and packaging.

Brittles

High quality modular system, specified to your exact requirements

Can be used to produce low volumes of premium “home style” toffee products

Suitable for use with a wide range of ingredients and recipes, including budget and premium

  Includes Autofeed ingredients weigher/mixer and pre-heater for continuous production

Industrial food processors are a vital component of the food processing industry. Large-scale food processing is made possible with the help of food processing equipment and automated food processing systems. Food production lines that utilize these technologies can increase efficiency, reduce costs, and maintain consistent quality control. But what exactly does an industrial food processor do? Simply put, it's a machine that processes raw materials into finished products. There are three types of food processors: batch processors, continuous processors, and combination processors. Batch processors are used for small-scale production runs, while continuous processors are ideal for high-volume production.

Food Processors

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

solid

Production of toffee and caramel products requires accurate and consistent cooking, and equipment choice needs to be carefully aligned to product type and

Cooker for toffee and caramel products &ndash; Making.com

bakerperkins_fondant_plant-pdf

BakerPerkins Fondant & Fondant Crème Plant

Bonbons are chocolate confectioneries originating from the French royal court in the 17th century. From the French word bon meaning “good”, bonbons are chocolate candies with a filling inside, usually fruits, brittle, nougat, or caramel. Equipment for chocolate bonbons are varied and must be capable of chocolate tempering, molding, scraping, filling, and covering.

Chocolate bonbons

Fondant

High volume continuous production with top quality - up to 1,650kg per hour fondant creme, 1,170kg per hour for base fondant

  No specialist operator training required

Complete integration and control of the entire process, from ingredients weighing to depositing

Precise temperature control throughout ensures product consistency

Bakery production includes foods usually made from flour such as bread, biscuits, and cakes. Depending on the baked good you want to make, flour can be mixed with water or other ingredients producing a paste called dough or batter. The dough is then baked in the oven using dry heat. During baking, heat is transferred from the air to the dough, first on the surface and then in the center. Moisture and liquids escape through evaporation.

Bakery

Liquid

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

Fondant creme is used in the production of a range of confectionery items and its quality has a major impact on the finished products. The goal for a high

System for continuous production of fondant or fondant crème &ndash; Making.com

bakerperkins_rotary_cereal_cooker-pdf

BakerPerkins_rotary_cereal_cooker.pdf

bakerperkins_breakfast_cereals-pdf

BakerPerkins_breakfast_cereals.pdf

First developed by Will Kellogg in 1894, corn flakes’ popularity grew exponentially. Made from toasting flakes of corn (maize) and served with cold milk, corn flakes have become a favorite breakfast cereal snack for millions around the world. Corn flakes production begins with milling raw corn, creating cornmeal which is then extruded to create corn flakes.

Corn flakes

From Asia to America, different forms of puffed rice bars - or as known as Rice Krispies - are enjoyed in diverse forms. Puffed rice bars or popped rice bars are made of puffed rice, sugar (or sweetener that works as a binder), additional flavorings such as vanilla or chocolate, and perhaps different sorts of grains and nuts.

Rice Krispies

Children love them, and adults love them too. Extruded cereal is a typical ready-to-eat cereal with different flavors and shapes. You pour cold milk into a bowl of extruded cereal and eat them for breakfast or sometimes as a dessert. These shapes of cereals are refined by thermo-mechanical cereal extruder machines. Typically, extruded cereal can be categorized into three kinds: direct expanded cereal, co-extruded cereal, and extruded flakes. Depending on which kind of extruded cereal you are making among these three kinds, your choice of processing line will differ.

Extruded cereal

Pellet snacks, or snack pellets, are intermediate products which you can further process and develop into snack products for consumption. Pellet snacks production involves mixing, extrusion, frying, and packing. Since these are intermediate products, final product customization on the production line will depend on your customer’s desired product and flavor profile.

Pellet snacks

Designed to increase the efficiency and consistency of grain cooking

  Alternating steam injection cooking preserves flavour and nutrients and minimises wastage

316 Stainless cooking vessel is easy to clean and maintain with no product “catch points”, reducing downtime for washing to a minimum

Fully automated control by PLC with up to 50 recipe memory

Optimum batch size of 1,000kg

Cereals are also defined as breakfast food made from roasted grain and typically eaten with milk or yogurt. Cereal grain is a small, hard, and dry seed, which mainly harvests for human or animal consumption, like wheat, maize, or rye. Processed from the edible components of the grains, breakfast cereals contain rich nutrients and usually serve as the main course during breakfast meals. Different cereal manufacturing equipment allow various options to appear on the market, ranging from cereals, granola, and muesli. Granola and muesli can be converted into cereal bars. The healthy, on-the-go snack bar shows a growing trend due to its nutrient content and convenience.

Breakfast cereal

Controlled steam cooking of whole or milled grain products is the best way to ensure best texture and flavour, while maintaining nutrient content, both

Batch cooker of cereal foods &ndash; Making.com

Continuous output from 300 to 1,800 kg/h

Cooking/resistance times of 6-8 seconds

Process very clear mixtures

Particularly well-developed process control parameters for color and taste of butterscotch

The Rotor Cooker line from Ter Braak is a Continuous cooker for hard caramels

Continuously cook ingredients for your hard caramel-based product. This is a three-staged Continuous cooker for hard caramels, high clarity deposited, and

Continuous cooker for hard caramels &ndash; Making.com

confectionery

Confectionery

autofeed-weighing-mixing-system

Autofeed Weighing & Mixing System

servoform-dep-systems

ServoForm Depositing Systems

turbofilm-cooker

Turbofilm Cooker

Chewable tablets are suitable for patients who have difficulty swallowing. Chewable tablet formulation masks the natural flavors of pharma drugs and alters their aftertaste. But besides the taste, chewable tablets favor the bioavailability of pharmaceutical ingredients.

Chewable tablets

Hygienic starch-free manufacturing

Consistent high quality and accurate dosing

Up to 50 kg/hour output 

Intricate formulations and inclusions

Pharmaceutical

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

<span style="font-weight: 400">The molding process is often included in bakery products. Utilizing molding equipment guarantees a uniform shape, weight, and size. The molding machine first gently flattens the dough mix by going through a sheeter, where a series of rollers press the thin piece of dough. The sheet is then cut into the specified shape and, depending on your final product, may be rolled by using a curling chain. After the molding, other ingredients may be added before the products are conveyed for baking or freezing.</span>

Moulding

The original technique for making gums and jellies exploited the non-stick properties of starch to form candies. However, the use of starch presents many

Low Output Production Line for Gummies and Jellies &ndash; Making.com

Variable setting times

Product flexibility

Full visualization and recipe control

The traditional method for gummy and jelly production uses starch to keep the ingredients from sticking to the mold trays. But, as an organic byproduct,

Flexible Output Line For Gummies and Jellies &ndash; Making.com

Minimal scrap rates 

Low labor requirements

Up to 1,000 kg/hour output

MOVEliquid

MOVEsolid

Mainstream technology for the preparation of gummies and jellies relies on a coating of starch on mold trays to avoid the stickiness of the sugary mix.

High Output Industrial Production Line for Gummies and Jellies &ndash; Making.com

Industrial Production Line for Gummies and Jellies - Making.com

bakerperkins_confectionery_labaratory_equipment-pdf

BakerPerkins_confectionery_labaratory_equipment.pdf

Industry-leading technology in lab scale, backed up by assistance from Baker Perkins food technologists

Quickly and easily turn new concepts and recipes into commercially viable products

  Highly cost effective compared to using existing plant for test batches or short run trials

  Accurate and scalable results reduce the costs of developing new product lines

R&amp;D

Batch

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

When designing new confectionery products, the ability to experiment on lab-scale equipment is valuable. In order to ensure that results can translate

Laboratory confectionery depositors &ndash; Making.com

<h2>Candy making equipment for hard and soft candies</h2>
Candy consists mostly of sugar and water, although you can include flavor and coloring as well. Depending on how you prepare these ingredients, they can result in a number of different textures and recipes for candies.

To make hard candy, you need to mix more sugar in your syrup and cook the mixture to a higher temperature (about 300°F or 154°C). For soft candy, boil the syrup to a lower temperature (250° F or 121° C) and use a lower concentration of sugar.

Candy thermometers are useful for special recipes. Temperature plays a major role in determining whether candy ends up being soft or hard. However, they may not be necessary if you’re working with a semi-automatic or automatic candy making machine. These types of equipment handle almost all the steps in the production process, from mixing the ingredients to drying the candy to a specific texture. Some industrial candy making machines even include stainless steel die forming elements that are used to form the candies into various shapes and sizes.

Sugar is an essential ingredient in candies, as it affects their texture and also helps with their preservation. Yet, sugar can be replaced with other ingredients which serve as binders in the making of candies. To produce sugar-free candy, honey can be the base ingredient without any noticeable difference in texture or flavor. Isomalt is another alternative since it melts and hardens in the same way as sugar. That said, isomalt works best for hard candy because it is non-sticky and doesn’t absorb too much water. You may also use sugar-free sweetened corn syrups instead of sugar.

Candy Cooking Equipment

Which candy cooking equipment equipment do you need?

Licorice cooker

Compact flexible cooker for confectionery products

Cooker for toffee and caramel products

System for continuous production of fondant or fondant crème

Batch cooker of cereal foods

Continuous cooker for hard caramels

Low Output Production Line for Gummies and Jellies

Flexible Output Line For Gummies and Jellies

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