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Maker - Product Challenge

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Changemakers

Candy Depositing Equipment

It’s important to get timing and temperature right when making caramel, and this implies being vigilant. For small scale production of caramel, ensure that your heat source distributes heat evenly and monitor the caramelization process closely. This prevents recrystallization and burning the sugar. For medium to large scale caramel production, consider investing in automated caramel making equipment.

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Caramel

Chewing gum is usually a polymer that you mix with flavorings – which is something most consumers have no clue about. In a survey in Iceland, 85% of people said they didn't know the product contained plastic. While there are non-plastic options more recently available, the gum base is usually natural latex or a synthetic substitute. To decrease the impacts on the environment, some producers are shifting towards more environmental-friendly options.

Chewing gum

Choosing a dessert is one of the great dilemmas. The decadent creations that satisfy our sweet tooth come in all tastes and consistencies. Fruit-based or dairy-based, baked or frozen, the possibilities are endless. Thankfully, dessert making equipment is less baffling. Ingredients are mixed, heated, formed, cooled, and packaged. But the process is carefully configured according to the parameters of each product.

Dessert

Long was the time when you could only make dragée chocolate – or, to simplify it, to cover chocolate with a layer of chocolate or sugar and then polish it or not. Now, you can use a chocolate panning machine to offer different types of dragée items. Mind that the process of panning may slightly differ according to the product you are making.

Dragee products

Foam kisses are known by different names, but their unique texture is unmistakable no matter what you call them. The chocolate mound with a frothy filling is an all-time favorite, but creating that crispy-fluffy contrast is no longer a job of approximation. Specialized foam kisses machines range from mixers to enrobers. But the magic of the delightful confection happens with aeration technology.

Foam kisses

Gummy bears are iconic confectioneries known for their playful shapes and fruity flavors. They have gained immense popularity worldwide due to their versatility and appeal to a wide variety of tastes. In addition to being delicious, gummy bears are also easy to produce, particularly in small quantities. For medium to large-scale production of gummies, there is a multitude of gummy manufacturing equipment to help ensure that you end up with a good product.

Gummy Bears

Jelly gets its name from its primary ingredient – gelatin. Substances such as pectin and agar-agar offer vegan alternatives to the original animal extract. But there’s more to making jelly products than a semi-rigid, flexible ingredient. Jelly powders blend sugar, starch, and thickening agents to give body to the dessert. Last but not least, food colorants and flavorings bring the otherwise bland mass to life.

Jelly

Licorice is a glossy candy with firm consistency that can have different flavors, like chocolate, cherry and strawberry. With the right licorice making equipment, start by making a paste from the licorice roots, mixing them with sugar, flour and sweeteners. Extrude it with a nuzzle, allowing to cool, then cut and package it.

Licorice

Sweets, candies, ice lolly, confection, lollypop, and even popsicles - lollipops, the hard candies attached to a short stick, go by different names. While choosing your lollipop equipment now is very different from the time of its creation, back in 1908, the opportunities to differentiate the product in the market are wider.

Lollipops

To make a good marshmallow, you need to get the air straight. With it, proper marshmallow manufacturing equipment and a few ingredients - categorized into sweeteners and emulsifying agents, like gelatin – help you achieve flavor. Popular around the world, the marshmallow market size reached $319.8 million in the US and Canada.

Marshmallows

Medical gummies are a great alternative to traditional tablets while having to take medicine since they are easy to consume and can taste and look more appetizing. The pharmacological properties of the active ingredients in medical gummies render them particularly susceptible to environmental factors, which means you have to pay a lot of attention to detail when producing them. Therefore you have to follow rigorous regulations to ensure consistency, potency, and safety in every batch.

Medical gummies

Nougat is a delicious confection that contains lots of nuts and dried fruits. The word “nougat” itself derives from an old Latin word for nuts. In addition to nuts, the white variety of nougat contains egg whites, honey, and sugar. Similar ingredients make brown nougat variations, except caramelized sugar replaces egg whites as the base ingredient. Depending on your intended scale of production, there are quite a few nougat making equipment you should consider getting.

Nougat

bakerperkins_confectionery_labaratory_equipment-pdf

BakerPerkins_confectionery_labaratory_equipment.pdf

Fondant

Gummies make everything more colorful. The squishy droplets make a tasty and practical carrier of special ingredients such as CBD oil. Chewing the gum increases the bioavailability of the substance as opposed to vaping. But before the cannabidiol can take effect, it must first be processed through a line of CBD gummy equipment.

CBD gummies

Chewy, sweet, and nutritious. Vitamin gummies were a couple’s attempt to get their child to take their essential micronutrients. The idea quickly caught on, and manufacturing vitamin gummies soon grew into a whole new industry.

Vitamin gummies

Industry-leading technology in lab scale, backed up by assistance from Baker Perkins food technologists

Quickly and easily turn new concepts and recipes into commercially viable products

  Highly cost effective compared to using existing plant for test batches or short run trials

  Accurate and scalable results reduce the costs of developing new product lines

Food

Depositing Equipment

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Connect directly with world leading manufacturers of Depositing equipment and find technology to build or improve your production line.

Depositing - Making.com

Depositing Equipment and Machinery - Making.com

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

Process

R&amp;D

Batch

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.

Heating

solid

When designing new confectionery products, the ability to experiment on lab-scale equipment is valuable. In order to ensure that results can translate

Laboratory confectionery depositors - Making.com

https://making-tst.imgix.net/2018/02/confectionery-equipment-depositors-experimental-depositors-1.jpg

The marketplace for finding innovative production technology

Making.com

bakerperkins_mini_depositor-pdf

BakerPErkins_mini_depositor.pdf

Servo driven depositing system for energy efficiency and reliability

Full PLC controls for ease of operation and multiple recipe management

Quick product changeover, with easy cleaning thanks to sturdy wheels allowing all-round access

High hygiene design means the ability to produce high value medicinal or functional product

Highly uniform depositing heads mean increased product quality and consistency

Continuous

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

For smaller production volumes, fully automated depositors for producing candies, jellies, lollipops and toffees are an uneconomical proposition. However

Production machine for deposited candies and jellies - Making.com

https://making-tst.imgix.net/2018/02/confectionery-equipment-depositing-servoform-mini-1.jpg

bakerperkins_confectionery-pdf

BakerPerkins Confectionery

The kitchen toaster may be the first appliance that a jam jar brings to mind. But turning fruit into the classic spreadable involves an entire line of jam processing equipment. The meticulous preparation for high-capacity jam manufacturing puts paid to the old idiom 'money for jam'.

Chewable tablets are suitable for patients who have difficulty swallowing. Chewable tablet formulation masks the natural flavors of pharma drugs and alters their aftertaste. But besides the taste, chewable tablets favor the bioavailability of pharmaceutical ingredients.

Chewable tablets

Completely modular system enable a fully tailored additions solution for colours and flavours

Wide range of options for optimum ingredients quality and condition

Fully hygienic design for rapid cleaning and quick changeovers, reducing downtime

  Seamless integration with existing Baker Perkins confectionery cooking and depositing units

Pharmaceutical

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

Spreads

Among all dosage forms in use today, tablets constitute the most common one. They are pharmaceutical solid dosage forms containing active ingredients and excipients such as diluents, binders, glidants, and lubricants. Using tablet making equipment, these solid dosage forms are made by compression of granules or powder blends and then shaped by molding.

Tablets

Decoration equipment adds the finishing touch to your industrially-prepared foods by depositing ingredients in a specified pattern on the surface of the products. Your items pass individually under a system of nozzles that lay the decorating formula precisely and uniformly. Popular in confectionery, decoration is used to differentiate products in the market.

Decorating

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

liquid

The addition of colourings and flavourings increases value and quality for confectionery products, but traditional additive methods can be wasteful and

In-line colour or flavour addition for confectionery - Making.com

https://making-tst.imgix.net/2018/02/confectionery-equipment-cookers-colour-flavour-incorporator-1.jpg

bakerperkins_depositing_systems-pdf

BakerPerkins_depositing_systems.pdf

Engineered specifically for hard candy production, with emphasis on quality

Reduced wastage and product consistency drives down unit costs

Wide range of products can be formed, including layers, stripes, multi-colour, and filled

Options include ability to make lollipops and soft candies on same unit

The most important part of a capsule is its contents. But if the shell is not carefully made, the dosage ingredients inside lose effectiveness. From molding to sizing, capsule manufacturing equipment forms perfectly-matching husks ready for filling. The simplicity of encapsulation revolutionized pharmaceuticals since it was introduced in the 19th century. However, capsules are changing to increase delivery efficiency and reduce the dependency on gelatin.

Capsules

The molding process is often included in bakery products. Utilizing molding equipment guarantees a uniform shape, weight, and size. The molding machine first gently flattens the dough mix by going through a sheeter, where a series of rollers press the thin piece of dough. The sheet is then cut into the specified shape and, depending on your final product, may be rolled by using a curling chain. After the molding, other ingredients may be added before the products are conveyed for baking or freezing.

Moulding

Forming hard candies requires careful handling of syrups in order to avoid quality issues like cracking and hazing. A high-specification dedicated hard

Starch-free depositor for hard candy - Making.com

https://making-tst.imgix.net/2018/02/confectionery-equipment-depositors-servoform-hard-candy-1-2.jpg

Starch-free system for superior hygiene and quality

  Highly consistent results reduce scrappage to a minimum

Low maintenance requirements and minimal operator input reduce running costs

Improved product quality, with perfect textures, flavours and mouthfeel

Traditional high volume continuous lollipop production can lead to inconsistent product quality. The use of starch moulds in these systems does not offer

Starch-free depositor for lollipops - Making.com

https://making-tst.imgix.net/2018/02/confectionery-equipment-depositors-servoform-lollipop-1.jpg

Higher quality results than traditional methods whilst maintaining high throughput

Versatility and wide range of options allows easy product innovation

Uniformity of product results in enhanced wrapping efficiency downstream, improving throughput

Fully hygienic unlike starch depositing, and low ongoing running costs

Provides better texture, flavour release, and definition than other methods

Soft confectionery such as toffees, fondants, fudges and jellies have traditionally proved difficult to obtain consistent quality results. The latest

Starch-free depositor for soft confectionery - Making.com

https://making-tst.imgix.net/2018/02/confectionery-equipment-depositors-servoform-soft-confectionery-1-1.jpg

Fully hygienic, now possible to produce functional and medical jelly confectionery

No starch system and energy efficiency reduces running costs

Designed for quality and accuracy, offering superior results at both low and high volumes

Small form factor reduces capital cost

New opportunities - existing ranges can be expanded using real fruit ingredients for healthy snack categories

Traditional depositing for jellies and gummies requires the use of starch moulds. These don’t provide optimum hygiene, require expensive stray handling

Starch-free depositor systems for jelly - Making.com

https://making-tst.imgix.net/2018/02/confectionery-equipment-depositors-servoform-jelly-2-1.jpg

foodjet_foodjetstudio_fds_brochure-pdf

Foodjet_Foodjetstudio_FDS_brochure.pdf

foodjet_chocolate-decorator-for-extruded-ice-cream_mds_brochure-pdf

Foodjet_Chocolate-decorator-for-extruded-ice-cream_MDS_brochure.pdf

foodjet_high-speed-depositor-for-waffle-batter_vsp_brochure-pdf

foodjet_High-speed-depositor-for-waffle-batter_VSP_brochure.pdf

foodjet_mobile-depositor-of-tiger-wash_fj29_brochure-pdf

Foodjet_Mobile-depositor-of-tiger-wash_FJ29_brochure.pdf

The Roman quip “bread and circuses” says everything about the ubiquity of loaves through the ages. But although flour, yeast, and water are still the main bread recipe ingredients today, the baking process as well as the bakery equipment available, takes this basic formula to new avenues. From sprouted wheat challah to beetroot ciabatta and protein rolls, breadmaking has changed considerably since the time of the Roman empire.

Bread

Compound chocolate is a known alternative for pure chocolate. It uses vegetable fats that are semi-solid at room temperature as an alternative component. Compared to regular chocolates, they can deliver a richer cocoa flavor using practical compound chocolate production methods. It also does not have to undergo tempering due to the natural, glossy texture of vegetable fats.

Compound chocolate

Dough

Batter

Making ice cream is all about mixing and homogenizing. First you need to blend, pasteurize and standardize your mixture. Then store it in tanks and freeze and aerate the mix until it reached the right consistency. Now you can add fruits, cookies and other solids if you like. In the final step the mix goes through an air blast hardening machine and it's ready to store and ship.

Ice cream

Legend has it that the word ‘marmalade’ is a derivate of “Marie est Malade”. Supposedly, the acidic-sweet mixture was offered to Marie Antoinette when the Queen of France fell malade. Whatever the true origins of the name, marmalade processing equipment has quickly made the golden spread a pick-me-up for the masses.

Marmalade

Fully customizable nozzle-jet depositors

Even distribution thanks to the VPS fitted into the Volumetric Servopump

Low maintenance and up-keeping cost

Guaranteed high-quality of the final product with minimal wastage of foodstuff

You can’t buy happiness, but you can buy chocolate; that’s basically the same thing. We were not surprised to discover that chocolate - to be specific, cocoa beans – was so valuable that it was used as a currency in Mayan times. When making chocolate, cocoa beans need to be dried, fermented, and roasted before using chocolate making equipment to turn them into your favorite chocolate product.

Chocolate

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

Liquid

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Manufacturers of tiger bread and other similar consumables often find that achieving perfect results is more complicated than it looks. The use of

Mobile depositor of tiger wash - Making.com

https://making-tst.imgix.net/2020/05/Foodjet_Mobile-depositor-of-tiger-wash_FJ29_picture_web.jpg

Candy Depositing Equipment

Which candy depositing technology do you need?

Laboratory confectionery depositors

Production machine for deposited candies and jellies

In-line colour or flavour addition for confectionery

Starch-free depositor for hard candy

Starch-free depositor for lollipops

Starch-free depositor for soft confectionery

Starch-free depositor systems for jelly

Mobile depositor of tiger wash

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