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Nutraceutical Purification Equipment

When it comes to vegan alternative plant-based sources, we always think about replacing meat and dairy. But have you ever thought of replacing food additives such as gelatine, an animal-derived ingredient? Agar-agar is emerging as a seaweed-based alternative. The appeal of agar-agar is that it doesn't need to be refrigerated and can stay at room temperature; it is insoluble in cold water and dissolves well in liquids at over 90° Celsius. You find it in powder format for most industrial applications. But agar-agar processing also delivers flakes or threads for food production.

Agar-agar

Calcium carbonate makes up almost one-twentieth of the earth’s crust. But the abundant mineral is found in many living things, including the human body. However, processing calcium carbonate extracts the multi-purpose material from inorganic sediments, namely limestone, chalk, and marble.

Calcium carbonate

Gummies make everything more colorful. The squishy droplets make a tasty and practical carrier of special ingredients such as CBD oil. Chewing the gum increases the bioavailability of the substance as opposed to vaping. But before the cannabidiol can take effect, it must first be processed through a line of CBD gummy equipment.

CBD gummies

While still forbidden in many countries, there's plenty of room for the use of cannabidiol, or CBD. It’s the second most present active ingredient of the cannabis plant and, no, it won’t get anybody high. What it does, really, once it’s out of the CBD oil processing equipment, is to provide many well-being and health benefits. They go from treating depression and anxiety to relieving pain and unmanageable diseases' symptoms.

CBD oil

Chewable tablets are suitable for patients who have difficulty swallowing. Chewable tablet formulation masks the natural flavors of pharma drugs and alters their aftertaste. But besides the taste, chewable tablets favor the bioavailability of pharmaceutical ingredients.

Chewable tablets

Around a third of your natural protein composition is collagen. But the human body still finds good use for more of it, whether to reinforce joints or aid digestion. Collagen powder processing breaks the chains of amino acids into smaller units, allowing them to be consumed at higher concentrations without changing your diet.

Collagen powder

Echinacea, also known as coneflowers, are brightly hued flowers with distinguished, cone-shaped flower heads. Over 200 medicines in the world are derived from coneflower extracts. Echinacea processing was introduced by Native Americans who were interested in the plant's medicinal qualities.

Echinacea extract

Elderberry falls squarely in the category of superfoods. Every part of the plant (flowers, berries, and bark) is loaded with vitamins, antioxidants, bioflavonoids, and other compounds. However, cyanide in the plant could be lethal if consumed raw, making elderberry extraction processing complex.

Elderberry extract

What’s the only living connection between our present world and the age of dinosaurs? The ginkgo biloba plant. Also known as the maidenhair tree, it is regarded as a living fossil and has been around for more than 200 million years. Ancient civilizations in China were already mastering ginkgo processing centuries ago and the tradition soon flourished around the world.

Ginkgo extract

Panax ginseng is a medicinal plant with a long history steeped in myth. The term “panax” itself is derived from a Greek word for “panacea” or “cure all”. As ginseng processing technology continues to develop, this famous traditional extract keeps finding new applications.

Ginseng extract

The two-piece capsule is a visual shorthand for all types of medical remedies. Advances in technology have made the production of hard-gelatin capsules a convenient delivery method for drugs and other ingested substances. But the simple solution requires micrometric precision to be manufactured to the proper pharmaceutical standards.

Hard gelatin capsules

The nonproprietary name for HPMC – hydroxypropyl methylcellulose – is such a mouthful that it has two abbreviations. Hypromellose is the other one. The non-ionized material offers a safe alternative to gelatin capsules, especially as most common API and excipients are suitable HPMC capsule ingredients.

HPMC capsules

Hyaluronic acid is a natural lubricant found in all mammals. An effective humectant, its molecules can hold a thousand times their weight in water. However, hyaluronic acid extraction is a complex biotechnological process that requires a specialized manufacturing technique.

Hyaluronic acid

Multilayer tablets are a popular fixed-dose combination (FDC) offering a range of release profiles for effective drug delivery. Multilayer tablet technology solves challenges to API consistency, allowing manufacturers to develop formulations from incompatible ingredients while optimizing the release profile for immediate release and controlled release.

Multi-layer tablets

Fish oil was a folk remedy long before scientists identified the nutritional value of essential fatty acids. But Omega 3 processing has come a long way since the days of raw fish parts fermenting in a barrel. In fact, new supplement formulations of polyunsaturated fatty acids (PUFAs) may not use fish at all.

Omega 3 oil

The billions of microbes living in our gut have a significant impact on gastrointestinal health, mood, and behavior. Every individual develops their microbiome community. Probiotic processing technology makes sure that harmful bacteria never outnumber good citizens.

Probiotics

It took the scientific community almost 70 years to agree on the name ‘protein’ and discard the popular alternative, proteid. But protein powder processing still needed another five decades to be commercialized in the 1950s. Once extraction and purification could be industrialized, protein powder soon became a basic staple supplement.

Protein powder

Although popularized recently by NASA this superfood powder made of algae is not a recent discovery. The Aztecs in Mexico and communities around Lake Chad in Africa are known to have harvested and eaten spirulina as a traditional food source. It contains an impressive array of essential nutrients, including complete proteins, vitamins, minerals, such as iron and magnesium, and antioxidants.

Spirulina powder

The cannabis industry is one of the fastest growing in the world with a revenue of $20.47 billion in 2020 which is expected to soar up to $197.74 billion in 2028. The famous cannabis substance that causes marijuana's psychological effects is THC and it was first isolated in 1964. There are two methods of extracting THC from cannabis: solvent-based and non-solvent extraction. Each technique requires different THC oil extraction equipment.

Vitamin C is an essential nutrient, but the human species lost the ability to produce it biologically during the course of evolution. Instead, we source the substance either from whole foods or vitamin C manufacturing. The chemical characteristics of the natural nutrient and processed compound are the same, but supplements offer higher concentrations, especially to persons with nutrient deficiencies.

Vitamin C

Chewy, sweet, and nutritious. Vitamin gummies were a couple’s attempt to get their child to take their essential micronutrients. The idea quickly caught on, and manufacturing vitamin gummies soon grew into a whole new industry.

Vitamin gummies

Purification is the removal of contaminating substances and by-products to increase the level of purity of the desired substance. Considerations for choosing a suitable purification system in the industry, include the physical state of the mixture, the desired product, required level of purity, the type of mixture, heat sensitivity of the product, number of purification steps needed, and the production volume. Industrial purification systems are used for the production of pure water in the food pharmaceutical and biotech industries.

Purification

<h3>Convert solutions into solid fibers to facilitate solubility</h3>
In the nutraceutical industry, bioactive compounds that make the basis of most nutraceuticals typically have <a href="https://www.ncbi.nlm.nih.gov/pmc/articles/PMC6806606/" target="_blank" rel="noopener">low aqueous solubility</a>, leading to poor bioavailability. Electrospinning techniques can address this challenge.

The method and manufacturing process applies a high voltage the inclusion solution pumped through a needle. The electric field forces the droplet into a jet stretched to form a solid fiber. The ultrafine material can be woven into microcapsules that dissolve quickly.

Packaging is required to declare what dietary ingredients the nutraceuticals contain. The Supplement Facts panel must include measurable amounts of the 14 <a href="https://www.fda.gov/food/dietary-supplements-guidance-documents-regulatory-information/dietary-supplement-labeling-guide-chapter-iv-nutrition-labeling#4-6" target="_blank" rel="noopener">mandatory dietary ingredients</a>.

The label must also carry warnings about daily intake limits in EU markets. And FDA limits for the US markets. In addition, as a manufacturer, you need to state that your product should not be considered a replacement for daily rations from foods. This is usually aligned by the Current Good Manufacturing Practice regulations, also known as CGMP, a practice enforced by the FDA.

Observe strict packaging regulations for nutraceuticals manufacturing process

<h3>Hemp is a core ingredient in nutraceuticals for livestock</h3>
Veterinary nutraceuticals form a vital component of <a href="https://www.mdpi.com/journal/animals/special_issues/Nutraceuticals_and_Animal_Physiology#:~:text=Nutraceuticals%20are%20feed%20or%20part,nutritional%20supplements%20as%20therapeutic%20agents%E2%80%9D." target="_blank" rel="noopener">integrative</a> animal wellness. But not all ingredients used for human dietary supplements can be consumed by animals.

<a href="https://books.google.nl/books?id=drWZDwAAQBAJ&amp;printsec=frontcover&amp;dq=veterinary+nutraceutical&amp;hl=en&amp;sa=X&amp;redir_esc=y#v=onepage&amp;q=veterinary%20nutraceutical&amp;f=false" target="_blank" rel="noopener">Hemp products</a> are driving a trend in the veterinary supplements market, particularly livestock. Nutraceuticals manufacturing derived from <a href="https://making.com/thc-extract">low-THC cannabinoids</a> are used in animal feed for their antioxidant and neuroprotective properties.

<h2>Nutraceuticals in a capsule-shaped nutshell</h2>
Nutraceuticals are health products that combine the benefits of <a href="https://making.com/products/food">food</a> and <a href="https://making.com/products/pharmaceuticals">pharmaceuticals</a>. They can come in various forms, including <a href="https://making.com/products/capsules">capsules</a>, <a href="https://making.com/products/tablets">tablets</a>, <a href="https://making.com/products/powder">powders</a>, and beverages. Nutraceuticals manufacturing involves specialized equipment and processes to ensure high-quality products that meet regulatory requirements.

Companies can outsource manufacturing to contract manufacturers who offer private labeling, product development, and quality control services. Equipment such as <a href="https://making.com/products/capsules/filling">capsule filling machines</a>, <a href="https://making.com/products/tablets/pressing">tablet presses</a>, <a href="https://making.com/products/powder/mixing">powder mixers</a>, mixing tanks, <a href="https://making.com/technologies/pasteurizing">pasteurizers</a>, and bottling machines are used. Quality control equipment tests the raw materials, in-process products, and finished products. Product development and proper storage and packaging are critical to maintain product quality, particularly for nutraceutical beverages.

Nutraceuticals Manufacturing Equipment

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

Connect with world-leading equipment manufacturers and find production technology for manufacturing nutraceuticals, food supplements, and vitamins.

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Nutraceuticals Manufacturing Equipment - Making.com

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Manufacturing pharmaceutical solids like tablets requires using a proper blender to blend dry powders into a homogenous mixture. Having a blender that can accommodate various blending container sizes allows easy adjustment of the production volume.


<h3>Blending homogenously dry powder batches using a stationary blending device</h3>
The Container Blenders PM from Bohle is a blending system for fine solids and powders in pharmaceutical applications. The system features a wide variety of blending containers with various capacities that can handle square or round containers. Each blending container can be used to mix powders effectively at a range between 20% to 85% of its total container volume for densities ranging from 0.2 to 1.2 kg/L. The blending process is done in a closed system; each container has an inner lid for filling.

The blending system rotates at 6 rpm with an option to increase the speed depending on process requirements. It can be equipped with a chopper that operates at a speed of approximately 750 rpm to break solid lumps and chop small amounts of ingredients.

Product changeover can be done quickly by simply exchanging the blending container. The entire system can also be used as a milling station for bin-to-bin product transfer.

Container blender for pharmaceuticals

When taking a tablet, it is usually the job of our stomach to break down the medication to make it ready to be absorbed into the bloodstream. However, some drugs are not meant to be dissolved in the stomach because the acidic pH of the stomach can disintegrate the drug, making it no longer effective. Using tablet coating equipment that applies a polymer barrier to the tablet makes it possible to protect it from stomach acidity.

Enteric Coated Tablets

Microtablets range between 1 and 4 millimeters, making the dosage form an excellent delivery system in polypharmacy. The size of the products makes them easier pills to swallow, but microtablets production brings a unique set of complexities.

Microtablets

API making equipment must observe rigorous quality control standards across the entire manufacturing process. The pharmacodynamic properties of active pharmaceutical ingredients API make them highly sensitive to their environment, making API manufacturing and production a tightly regulated field.

Active pharmaceutical ingredients (API)

Chemical

Pharmaceutical

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

Pharmaceutical powders provide longer shelf life and better stability than liquid dosage forms. But the processing of pharmaceutical powders is crucial for growing segments besides pharmacy. Functional foods and cosmetics formulated with active ingredients and excipients depend on powdered forms to fulfill their promises.

Pharmaceutical powder

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

Among all dosage forms in use today, tablets constitute the most common one. They are pharmaceutical solid dosage forms containing active ingredients and excipients such as diluents, binders, glidants, and lubricants. Using tablet making equipment, these solid dosage forms are made by compression of granules or powder blends and then shaped by molding.

Tablets

Whether you are making pharmaceuticals, chemicals, or nutraceuticals, you will need to blend your ingredients. Depending on your product and production

Discover the best mix for your blending application - Making.com

Discover the best mix for your blending application

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Grete-Liina Roosve

The drying process demands specific environmental conditions to ensure the integrity of nutraceutical products like gummy vitamins and supplements in their jelly-like forms. This includes maintaining the appropriate temperature and humidity levels. Exposing these products to an open environment, where variables like temperature, humidity, and airflow cannot be controlled, could result in quality deterioration, contamination risks, and uneven drying.


<h2>Dry your functional gummies uniformly with a modular conditioning system</h2>
The OTC 400S NS Conditioning room, from Tanis, is a modular conditioning system for drying functional gummies and jellies. The design features an integrated air handling unit (AHUs) with a desiccant dryer to maintain a steady and uniform flow of air among the trays within the enclosed area, ensuring consistent drying of products. The closed system allows full control of the environment according to the parameters set for each batch of products and eliminates unwanted external conditions. Depending on production line requirements, the room can accommodate up to 840 moulding trays. Due to its precise control of the space conditions, retention times for products are reduced while allowing consistent reproduction of gummies and jellies.

&nbsp;

Entry-level conditioning system for drying nutraceutical gummies

Manufacturing nutraceutical products such as vitamin, CBD ,or other supplements in gummies necessitates a hygienic production approach to prevent potential cross-contamination. Using starch depositing heightens the probability of starch particles compromising the product surroundings.


<h2>Deposits and moulds nutraceutical gummies hygienically on heated contact surfaces</h2>
The OTC 400S NS Moulding, from Tanis, is a starchless depositing and moulding system specifically designed for handling nutraceutical and CBD gummies. The system features heated contact surfaces where the product mass passes to prevent the risk of pre-gelling. The machine is equipped with a closed-jacketed pump housing that keeps the dosing accurate. Moulds used in the system are made of top-quality hygienic and rigid polycarbonate material, but can also deposit in silicon moulds. Controls for piston parameters such as piston speed, suck back, and stroke length can be adjusted through an intuitive HMI interface.

Entry-level starchless depositor for nutraceutical gummies

By gradually investing in the individual parts, a production line grows along with the company, allowing startups to enter the world of automated confectionery &amp; nutraceutical manufacturing.


<h2>Develop nutraceutical gummy formulations safely with a modular system</h2>
The complete production line from Tanis involves several pieces of equipment designed to function together to maximize laboratory-scale production output for nutraceutical gummies. Gummy production begins with the OTC 400S NS Kitchen, which features a pre-blending vessel for the homogeneous mixing of ingredients and a continuous cooking system with temperature control for precise cooking without burning the blended ingredients. The system also has an integrated vacuumizer to remove air bubbles and excess moisture during cooking.

The Additive Blending System (ABS) accurately weighs the gummy mass before incorporating pre-weighed additives. The mixing system ensures a thorough and even blend for the perfect gummy formula. After cooking, the mixture goes to the OTC 400S NS depositor, which features heated contact surfaces to prevent pre-gelling of the product and is equipped with a closed jacketed pump housing for accurate dosing of the moulds provided. Each mould is made of hygienic and rigid polycarbonate or silicon material.

The loaded moulds are then stored in the OTC 400S NS Conditioner, which features integrated air handling units with a desiccant dryer capable of uniformly distributing airflow between trays within an environmentally controlled closed system to dry the gummies quickly. As soon as the gummies are dried and ready, they are loaded into the OTC 400S NS Demoulder, which features an automated system for removing CBD gummies from the trays without any physical contact from the operator using sanitary compressed air.

All pieces of equipment have hygienic designs suitable for handling high-value products like CBD gummies and are also designed to match the capacity of the next equipment, which allows easy adjustments to the settings of the operation.

Lab scale production line for nutraceutical gummy production

Medical gummies are a great alternative to traditional tablets while having to take medicine since they are easy to consume and can taste and look more appetizing. The pharmacological properties of the active ingredients in medical gummies render them particularly susceptible to environmental factors, which means you have to pay a lot of attention to detail when producing them. Therefore you have to follow rigorous regulations to ensure consistency, potency, and safety in every batch.

Medical gummies

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Nutraceutical candies can be a source of vitamins, minerals, probiotics, antioxidants, and collagen. They are easy to dose, with a myriad of appealing

Activate your candy game: from a nutraceutical idea to an active candy - Making.com

Activate your candy game: from a nutraceutical idea to an active candy

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Removing vitamin or CBD gummies from the moulds by hand can damage or contaminate them. As with other nutraceutical products, handling of products requires hygienic methods. To lessen the chances of cross-contamination, the products must be removed easily from the mould without physical contact from operators.


<h2>Extracts gummies from moulds without physical contact.</h2>
The OTC 400S NS Demoulder, from Tanis, is an automated system for removing nutraceutical gummies from moulds. The system requires loading the moulds manually, facing down, and sanitary compressed air is applied to remove the products quickly and easily without physical contact. The products fall on a conveyor, and the empty moulds can be collected manually and stacked for re-use in the depositor. The system’s ergonomic design reduces operator fatigue and strain, allowing comfortable and continuous smooth operation.

Small-scale demoulder for starchless functional gummy production

High-value products like CBD gummies demand precision equipment such as starchless machinery. This facilitates cleaner ingredient profiles, aligning with this industry's trend toward more natural and transparent product labeling. It also guarantees no cross-contamination, ensuring product purity and enhancing gum and jelly production efficiency.


<h2>Produce CBD gummy formulations safely with a modular system</h2>
The complete line from Tanis comprises a range of specialized equipment designed to work seamlessly together, maximizing production output for the start-up production of CBD gummies. CBD gummy production begins with the OTC 400S NS Kitchen, which features a pre-blending vessel for the homogeneous mixing of ingredients and a continuous cooking system with temperature control for precise cooking without burning the blended ingredients. The system also has an integrated vacuumizer to remove air bubbles and excess moisture during cooking.

The Additive Blending System (ABS) accurately weighs the gummy mass before incorporating pre-weighed additives. The mixing system ensures a thorough and even blend for the perfect gummy formula. After cooking, the mixture goes to the OTC 400S NS depositor, which features heated contact surfaces to prevent pre-gelling of the product and is equipped with a closed jacketed pump housing for accurate dosing of the moulds provided. Each mould is made of hygienic and rigid polycarbonate or silicon material.

The loaded moulds are then stored in the OTC 400S NS Conditioner, which features integrated air handling units with a desiccant dryer capable of uniformly distributing airflow between trays within an environmentally controlled closed system to dry the gummies quickly. As soon as the gummies are dried and ready, they are loaded into the OTC 400S NS Demoulder, which features an automated system for removing CBD gummies from the trays without any physical contact from the operator using sanitary compressed air.

All pieces of equipment have hygienic designs suitable for handling high-value products like CBD gummies and are also designed to match the capacity of the next equipment, which allows easy adjustments to the settings of the operation.

Start-up production line for CBD gummy production

Gummy bears are iconic confectioneries known for their playful shapes and fruity flavors. They have gained immense popularity worldwide due to their versatility and appeal to a wide variety of tastes. In addition to being delicious, gummy bears are also easy to produce, particularly in small quantities. For medium to large-scale production of gummies, there is a multitude of gummy manufacturing equipment to help ensure that you end up with a good product.

Gummy Bears

Food

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Ever wondered how those colorful and tasty gummy candies are made? Let's break it down for you, from start to finish with the help of Tanis!

Ever wondered how those colorful and tasty gummy candies are made? Let's break it down for you, from start to finish with the help of Tanis! Every step

How to turn a bag of sugar into a bag of scrumptious gummies - Making.com

How to turn a bag of sugar into a bag of scrumptious gummies

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Producing functional gummies or jellies with functional ingredients at an entry-level production level requires optimal product control. This involves maintaining exacting standards during preparation and cooking to prevent pre-gelling and the deterioration of the nutraceutical contents. Key elements such as uniform ingredient blending, meticulous control of cooking temperatures, and precise weighing of gummy mass are vital in achieving high-quality results.


<h2>Accurate weighing, homogeneous mixing, and temperature-controlled cooking</h2>
The OTC 400S NS Kitchen, from Tanis, is a multi-functional preparation and cooking system for the production of nutraceutical gummies. The system is equipped with a pre-blending vessel that guarantees a homogeneous mixture of the ingredients. It also has a continuous cooking system with temperature control to prevent products from burning. An integrated vacuumizer removes air bubbles and excess moisture while rapidly reducing the temperature, resulting in visually appealing gummies that last longer. The Additive Blending System (ABS) has a feature in the system that ensures accurate weighing of gummy mass before other pre-weighed additives such as colour, flavour, acid, and active ingredients are added and mixed thoroughly. The system is easy to operate through its user-friendly touchscreen controls. The entire system is designed with easy maintenance in mind to keep downtime at a minimum.

Entry-level cooking system for vitamin and CBD gummies

Active candy, like vitamin gummies, is becoming increasingly popular. Although making them is somewhat different from traditional gummies.

Active candy, like vitamin gummies, is becoming increasingly popular. Although making them is somewhat different from traditional gummies. Luckily the

Find the perfect balance between sweets and wellness with vitamin candies - Making.com

Find the perfect balance between sweets and wellness with vitamin candies

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Large-volume producers of single-serve packs, such as sugar sticks, instant coffee, and instant soup, continuously pack different product sizes into cartons. Intelligent and flexible infeed systems are needed to ensure your products integrate smoothly into the carton line at higher speeds.


<h2>Pack stick packs or flow packs into cartons continuously</h2>
The VENTO Cartoner from Mpac is a carton packaging system with a smart infeed system suitable for single-serve products such as condiments or coffee and milk powders. The unit is made of hygienic stainless steel materials. It has an open design for easy visibility of product flow and quick access to the components in case of maintenance and cleaning.

The entire system is servo-driven and coupled directly to its components for minimum maintenance and long operating life. It is designed to operate 24/7, allowing maximum production yield, and is equipped with an advanced intelligent machine interface that provides information on machine status, maintenance, and changeover controls based on product application. The processes include carton erecting, loading, transportation, and closing. Changeover for different carton sizes and types can be done quickly and automatically.

High-speed Cartoner For Single-Serve Products

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

While supplements and nutraceuticals are good for your health, producing them in stick packs might not be so good for the planet.

Nutraceuticals and supplements are becoming increasingly popular in the wellness industry. Often sold in single-serve stick packages, raising questions

Keeping up with the trends: cartoning sustainable materials and utilizing AI all at once - Making.com

Keeping up with the trends: cartoning sustainable materials and utilizing AI all at once

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Chocolate bars are popular snacks and gifts for many occasions and events, dating back to the Mayans and the Aztecs. They may also include other ingredients such as caramel, fruits, or nuts. Considering making chocolate bars? Make sure, though, that your chocolate bar making equipment can cover various processes such as grinding and melting, tempering, refining, and cooling.

Chocolate bars

Everything tastes like porridge, the saying goes. That may be an exaggeration, but in theory, reaction flavors could make everything taste the same. Thankfully, flavorists and chemists in the flavor industry are more inventive than that, and colorful process flavors treat our taste buds to a broad palette of sensations, flavors and aromas.

Reaction flavors

The Roman quip “bread and circuses” says everything about the ubiquity of loaves through the ages. But although flour, yeast, and water are still the main bread recipe ingredients today, the baking process as well as the bakery equipment available, takes this basic formula to new avenues. From sprouted wheat challah to beetroot ciabatta and protein rolls, breadmaking has changed considerably since the time of the Roman empire.

Bread

Cocoa butter is the fat product of cocoa liquor. It is an integral part of the chocolate-making process. To make cocoa butter, roast and process cocoa beans with the help of a cocoa butter production machine. After that, it undergoes continuous crushing – forming a rich liquid, known as cocoa liquor. You can finally press the liquid to extract cocoa butter.

Cocoa butter

Croissants have crossed global barriers to become a widely consumed pastry, unique for its rich buttery taste and crispy exterior. Regardless of location, the croissant production process involves creating laminated dough by repeatedly folding and rolling butter into dough. Temperature regulation is crucial to the croissant making process as too warm temperatures negatively affect the overall outcome.

Croissants

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

You can’t buy happiness, but you can buy chocolate; that’s basically the same thing. We were not surprised to discover that chocolate - to be specific, cocoa beans – was so valuable that it was used as a currency in Mayan times. When making chocolate, cocoa beans need to be dried, fermented, and roasted before using chocolate making equipment to turn them into your favorite chocolate product.

Chocolate

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

1-2-Taste is revolutionizing the food ingredients industry. It is the world’s first platform that allows all food &amp; beverage companies easy access to

Order all your food Ingredients easily online at 1-2-Taste - Making.com

Order all your food Ingredients easily online at 1-2-Taste

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The traditional method for gummy and jelly production uses starch to keep the ingredients from sticking to the mold trays. But, as an organic byproduct, starch raises concerns about microbial contamination. Moreover, starch leads to coarser edges of individual sweets, lowering the quality of the end products. The use of starch presents many hygiene and cross-contamination risks, as well as efficiency, quality and financial compromises.

<h2>Make high-definition gummies that are free from starch</h2>
The ServoForm Flexi system for gummies and jellies from Baker Perkins is designed for starch-free production. Starch-free depositing is both more hygienic and economic than traditional starch mogul production for the lower throughputs that are typically required for functional, nutraceutical and healthcare markets.

The ServoForm Flexi system offers the capability to produce gummies and jellies with longer setting times. 3D, solid, striped, centre-filled and layered products with gelatin, pectin or specialized gelling agents are deposited at final solids so no drying is required, only setting/conditioning.

A unique single-piece plastic mould allows for rapid product changeovers. The strong, rigid construction provides resistance to twisting to maintain depositing accuracy and stack stability, and is designed to survive both manual and automatic handling for multiple cycles. They are temperature resistant to allow hot product and automatic washing.

Flexible Output Line For Gummies and Jellies

Tech is [was] keeping vitamin gummy manufacturers from cutting starch

When the starch mogul was first introduced in the early 1900s, it revolutionized the way jellies and gummies were produced. The machine punched a mold

Tech is [was] keeping vitamin gummy manufacturers from cutting starch - Making.com

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Nathanael

Ancient civilizations discovered that plant extracts were useful for the treatment of pathologies. The origin of plant extraction cannot be specifically verified, but we can infer that the earliest attempts at plant extraction were more intuitive than scientific. Today, the extraction of compounds is a precise process with plant extraction systems complimenting traditional knowledge.

Plant extracts

One of the attractive qualities of cannabinoids is that they keep our stress responses in equilibrium. But for formulators of CBD gummies, preparing the

Two steps to stop formula deviation in CBD Gummies - Making.com

Two steps to stop formula deviation in CBD Gummies

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Formulation challenges for making chewable vitamin tablets for kids. Which production technology is required?

Thanks to their fun shapes, flavours, colouring agents and for being easy to eat, chewable tablets are a kid-friendly choice when it comes to taking

Making chewable multivitamin tablets for kids - Making.com

Making chewable multivitamin tablets for kids

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We are happy to share our knowledge on making pharmaceuticals and nutraceuticals. Send us a message and we will help you solve your production challenge.

IndustryExpertPharma

Basically, to make milk powder, you need to remove the water content from the liquid milk and turn it into powder. How to do it? After pasteurizing and homogenizing the milk, milk’s water content is removed through filtration, evaporation, and drying. You have then to cool and sieve it before filling the containers. Here's how you get milk powder.

Milk powder

Sugar is the fuel that drives photosynthesis in plants. The leafy organisms constantly convert water and carbon dioxide into glucose. But it takes manufacturers specialized sugar processing technology to extract the sweet crystals from them. Today, most sugar products are derived either from sugarcane or sugar beet.

Sugar

Mayonnaise is created by blending oil with eggs, and then flavoring with vinegar, mustard, herbs, and spices. The eggs are a natural emulsifier that creates a uniform mixture. Ingredients are pumped into mayonnaise manufacturing equipment. First, a dynamic mixer maintains the desired level of emulsification of the mixture, which then moves on to packaging and bottling once reaching a satisfactory consistency.

Mayonnaise 

Ketchup processing begins with tons of tomato paste that is mixed and heated together with sugar, vinegar, and spices in a cooking kettle. After cooking, any remaining fibers and particles are filtered out. Once it reaches the right viscosity, your tomato ketchup production process is finished and ready for packaging and transport.

Ketchup

White, black and brown seeds from the mustard plant are the key constituents of this colorful and classic condiment. The various mustard production technology includes a mixer that mixes the mustard seeds with a handful of other ingredients and a mill that finely grinds the seeds to impart their characteristic flavor.

Mustard

Cosmetic

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Nutraceutical Purification Equipment

Which nutraceutical purification technology do you need?

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