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bag-filling-technology

bag filling technology

<p>One popular type of bag filling machine is the bagger. Baggers can fill bags of various sizes and materials, such as paper, plastic, and woven polypropylene. They often use <a href="https://making.com/technologies/conveying">conveyors</a> to move products from one location to another, such as from a hopper to the bagging machine. Another type of bag filling machine is the bulk bag filling system. These systems can fill bags up to 4,000 pounds and are often used for materials like sand, gravel, and other heavy products. Bulk bag filling machines use conveyors to move the product into the bag and are equipped with sensors to ensure accurate weight measurement.</p>


Bag Filling Equipment

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

There is a pasta type for every mood. Curly, straight, ridged, or smooth, pasta has quickly grown into a staple food. The simple combination of milled wheat and water is transformed by pasta making equipment into a rainbow of shapes, colors, and sizes. But producing pasta with the right firmness, elasticity, and color profile is as intricate a process as preparing an authentic lasagna.

Pasta

Organic fertilizer production has ancient roots, tracing its origins to ancient farmers who used natural materials like animal manure, compost, and crop residues to improve soil fertility. This sustainable tradition of repurposing organic waste for agricultural benefits has endured through the ages, handed down from one generation of farmers to the next. Producing organic fertilizer industrially involves a series of steps such as extraction, granulation, drying, and employs a combination of organic fertilizer production equipment.

Organic fertilizer

Bag filling equipment is a crucial component in many industries where products need to be packaged efficiently and quickly. Whether you're filling bags with powder, granules, or other materials, automated bag fillers can streamline the process and save time and labor costs. Bag fillers often come with additional features, such as stickers or other labeling equipment, to add branding or product information to the bags. This can save time and money by eliminating the need for separate labeling equipment.

Liners for powder handling across industries must prevent contamination of materials to comply with GMP. But individual bag or drum filling systems cannot guarantee complete sterilization standards during bag removal and exchange. Moreover, they may lead to concerns about operator safety.
<h2>Liner system for bag and drum filling of powders with high containment level</h2>
CLS Continuous Liner System from Dec Group offers complete solutions for packaging different powder materials into bags and drums. Depending on the liner and cartridge dimensions, the system carries folded bags up to 80 meters. Its filling head can be installed directly at the discharge outlet of the machine or on a support frame with load cells for weighing. Moreover, the liner is attached to the support clips for safe bag detachment.

The liner is produced in a clean ISO 5 environment with the option of γ-irradiated cartridges for sterile use. It can be delivered pre-folded in various sizes and supplied in a PE bag.

Additional features include rollers for heavy loads, a breather vent filter, and a precise dispensing mechanism through the inertisation of liner and dosing device. The system integrates into other process equipment like mixers, dryers, or powder transfer systems.

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Contamination free filling system

The essential objectives of containment systems are personnel protection and preventing the release of toxic or infectious material into the environment. Containment is also used to prevent a product or sample from contamination by the external environment. In the chemical and pharmaceutical industries, containment solutions are used to protect the personnel from the leaking of airborne particles of hazardous substances, as powders or liquids are handled or transferred during processing.

Containment

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

Weighing

Active pharmaceutical ingredients demand high handling standards to prevent cross-contamination. Moreover, the processing of materials creates risks to occupational safety and health, especially where highly potent APIs are involved. But, while formulas may be kept separate during processing, loading them into different bagging machines leads to production inefficiencies.
<h2>Modular big bag filling equipment for powdered process bulk materials</h2>
Big Bag Filling station from Dec Group is a universal solution for the direct filling of big bags .  The station integrates into other process equipment like mixers or driers with gravity-assisted filling. In cases where headroom is limited, the station can be modeled for remote-filling instead. Here,  powder transfer technology moves the materials through a valve system for correct dosing.

The holding frame is either painted steel or stainless steel and has a big bag loop holder with a fast-release mechanism. The Big Bag Filling station includes a range of other solutions, including sieving, milling, metal detection and separation, sampling, weighing, and precise dispensing. The equipment uses a standard pallet jack for easy installation of pallets.

Big bag filling machine

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

Continuous

There is an increasing demand for a range of different package sizes of the same product. If you are a small-scale producer working with powdery or moderately free-flowing goods, it would be expensive to own and maintain different packaging equipment. You would require a packaging machine which can adapt to industry specific requirements. To adhere to these specific requirements, a flexible and user-friendly packaging solution is needed.


<h2>High-performance and high flexibility</h2>
STATEC BINDER’S SYSTEM-F is a fully automatic vertical form-fill-seal packaging machine. It has a bagging capacity of about 900 bags an hour. It produces pillow bags and gusset bags with or without carrying handle and a filling weight between 5 kg and 50 kg from the flat film.

The flat film to be used for packaging the product is first inflated with the help of a forming shoulder. This process is easily carried out because the forming shoulder is laced with a low friction coating. The initial seal on the film is made by a constantly heated hot-sealing bar, which performs vertical overlapping sealing. The product to be packaged is weighed according to pre-set requirements and is poured into the film via the filling tube. The hot-sealing bar then seals the filled package on the top, while also forming a lower seal for the next flat film. The packaging system also has a built-in blade which ensures that filled bags are separated from the tube. The entire process is carried out with the shortest possible cycle times with the help of an intensive air cooling system.

The Vertical Form Seal Machine has an adjustable format set which allows different package sizes to be produced. The format or production can be changed by just one person in just a few minutes by a rotating magazine. This rotating magazine is installed directly on the machine and holds several format sets of different sizes ready at all times. Although it is primarily aimed to be used for packaging moderately free flowing products such as chemicals, it is also suitable to be used with products such as animal feed, fertilizer and salt.

Vertical form fill seal machine

solid

If you are in industries such as petrochemicals, fertilizers, animal feed, food, etc, you must have high production rates. External packaging for all of these products can be very expensive. An efficient solution for packaging high production capacity is needed which also maintains high quality.


<h2>High production capacity, flexibility, while saving time</h2>
STATEC BINDER’S SYSTEM-T is a fully automatic form fill seal bagging machine in which forming, filling and sealing of a package take place on the same machine. It can bag up to 2400 units per hour and combines high-quality packaging from a polyethene (PE) tube with high production capacity.

The form fill seal bagging machine has workstations for forming, filling and sealing the bags, which means that three bags are always being processed simultaneously. This enables a shorter cycle time for each stage of the process. It also ensures that even at high production speeds the bags are always formed, filled and sealed at the precise moment. Its modern yet sturdy configuration lays emphasis on easy accessibility, generous clearances, long maintenance intervals and low maintenance costs.

Due to the high flexibility of the form fill seal bagging machine it can be adapted to different customer requirements. For example, pillow bags and gusset bags can be produced with or without carrying handle and a filling weight between 5 kg and 50 kg. Additional perforation of the bags is also possible.

Form fill seal bagging machine

The packaging of powdery products such as flour can be challenging as it is crucial to maintain a constant downward airflow which helps direct stray particles into the bag. A state of the art, yet reliable solution is needed which provides high-speed with a continuous motion for the efficient packaging of these products.


<h2>Save time with a fast and flexible open-mouth bagging carousel</h2>
STATEC BINDER’s CIRUPAC is a high-performance bagging carousel which is extremely reliable and accurate. It is specially designed for the packaging of flour and powdery products in pillow bags and gusset bags with a filling weight of 10 kg to 50 kg. It is ideal for filling prefabricated open mouth bags made of woven PP, PE or paper, and can achieve a maximum output of up to 1200 bags per hour.

The Open-mouth bag filling machine for powders is configured with a continuously rotating carousel. The components of the machine are connected to each other with utmost precision to ensure a seamless operation. The prefabricated bags are individually separated from the magazine by vacuum suction and are sent to the pickup station. Upon arrival to the filling spout, the bag is opened and clamped to the filling spout for the filling process. The product is then measured to the specified level and poured into the bag via an intermediate hopper.

At any given time, up to six bags can be filled via the six different filling stations housed in the carousel. The filled bags are transported to the bag sealing station, and during the time of transport the product is continuously compacted by special vibration plates. All these steps take place continuously, thus ensuring a seamless packed bag output. Its applications include powdery products such as flour, animal feed premixes or corn starch, etc.

Open mouth bag filling machine for powders

Filling machines for intravenous bags require highly polished surfaces where they contact the bags or fluids. They should complete the capping process automatically for high production volumes, and simplify cleaning to high hygiene levels by design.
<h2>Linear Filling Machine for Bags</h2>
BRAM-COR BFIL filling and capping machines for bags deliver high production volumes thanks to linear hydraulic circuits, and fast-cleaning AISI 316L mirror-polished stainless steel where contacting the product. Manual bag filling and semiautomatic bag filling options are also available.

Filling and capping are automated on the BFIL-A version and there’s a drop grill to catch any spills. Dosage precision is typically 99%, although 99.9% is achievable by adjusting the flow meter. Optional extras include sterile laminar air flow hoods, integrated conveyor belts, and ink jet printers.

BRAM-COR BFIL linear filling and capping machines integrate with washing machines, capping and crimping machines, labelling lines and belt conveyors. They are programmable for vacuum extraction, gas, sterile air injection etc.

A BFIL station needs only one operator. Four integrated stations can fill up to 6,000 bags-per-hour assuming 500 ml capacity each.

IV bag filling machine

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

liquid

<span style="font-weight: 400;">Increasingly, pre-sterilized Ready To Use (RTU) nested vials, cartridges and syringes are the preferred packaging option for modern pharmaceuticals. Because of this popularity, there are a wide variety of next types available, and traditional filling solutions are either unable to adapt to different nests, or require a long downtime in order to changeover. A modern, aseptic, fully flexible nest filling line offers rapid return on investment by being able to handle a wide variety of nests with minimum downtime and high throughput volumes. </span>
<h2>Robotic Nest Filling Machine for high-volume production</h2>
<span style="font-weight: 400;">The Steriline RNFM Robotic Nest Filling Machine is a complete combination line for the filling of RTU nested vials, syringes and cartridges. It offers the ultimate flexibility by being able to handle all currently available nest types, and is fully customisable with options including semi-automatic or manual debagging station, manual tub handling, volumetric or peristaltic dosing pumps, and the handling of single use disposables.</span>

<span style="font-weight: 400;">With a throughput of up to 18,000 pcs/h, the RNFM is the centrepiece of a modern high capacity campaign production system. Fully aseptic, it’s suitable for applications requiring oRABS, cRABS or Isolators.  </span><span style="font-weight: 400;">Tub handling is completely automated as standard, including Tyvek lid and insert removal, using an industry-leading STÄUBLI anthropomorphic VHP compatible robot. Nest handling throughout the filling and capping process is also carried out with high-grade STÄUBLI robots.</span>

<span style="font-weight: 400;">To allow maximum flexibility, the RNFM is able to handle a full range of liquid product, from water-like through to high viscosity. For the latter, vacuum assisted filling is available to ensure perfect results. </span><span style="font-weight: 400;">To enable rapid changeovers, fully electronic adjustment is available from the HMI to adjust for different container sizes. This quick changeover reduces downtime significantly.</span>

Nested syringe filling machine

<span style="font-weight: 400;">Filling and capping bottles and pots for food, chemical and cosmetics industries using separate machines is expensive and inefficient.A better solution is a combined monoblock unit, that will save space and cost, whilst increasing product throughput, even on multi-product lines.</span>
<h3><b>Monoblock combined filling and sealing machine</b></h3>
<span style="font-weight: 400;">EFM Monoblock filling machine is an easy-to-use, multi-purpose machine designed for filling and capping of containers with lids or pressure caps. Featuring a touchscreen system, the machine is easy to operate and allows simple readout and storage of all function information.</span>

<span style="font-weight: 400;">EFM’s design philosophy is to provide adaptable machines suitable for a range of industries. The Monoblock filling machine can be used with a wide variety of filling methods, including digital flow metering, piston pumps, peristaltic pumps, and more.</span>

<span style="font-weight: 400;">For the sealing process, a choice of methods is available including manual positioning of lids, or use of a fully automated cap supply system that uses pick and place. Final tightening can be by magnetic capping, servo capping, pressure capping or pilfer proof capping, to suit your requirements.</span>

Compact monoblock filler

Batch

Bagging small quantities of solids or liquids, whether in paper or plastic, requires flexibility of operation.


<h2>Form, fill and seal bags for small quantities of solids or liquids</h2>
Paglierani's ORT 1200 horizontal packaging machine constructs plastic bags out of a flat roll of film, simultaneously filling the bags with product and sealing immediately with a double seal for extra security.

It is suitable for dosing and packing solids or liquids by weight from 250g to 10kg, and it is easy to set up and use. Bags can be made of paper or plastic, pre-formed, or on a reel, and production is optimized to ensure high technological yield.

Horizontal form, fill and seal machine for bags up to 10kg

To securely create, dose and pack larger quantities of material, requires sturdy and well designed equipment with good control and safety features.


<h2>Form, fill and seal larger bags, vertically</h2>
The Paglierani VT600 series of bagging machines can pack 5 kg to 50 kg of product. The vertical configuration allows for optimum performance, ensuring maximum yield at all settings.

Triple sealing of the bags ensures secure packing and maintains integrity of the output, whilst the whole process is automatically monitored and controlled.

Vertical form, fill and seal machine for bags from 5 to 50 kg

Any pre-filled syringe can be filled and closed with this fast and easy machine that helps in manual handling as well as for fully automated conveying of the tubs.


<h2>A processing machine for nested and pre-sterilized syringes</h2>
Rota has decades of experience as a supplier for the pharmaceutical industry. This processing machine for nested and per-sterilized syringes is a translation and integration of Rota’s experience for meeting the customer needs.

They main feature is the use of latest servo motor technology. Serial kinematics robotics (SCARA) and advanced control programming allow the precise execution of each individual processing step. It is provided with automated systems for de-bagging, lid and fleece inlay removal. The machine capacity covers a range of up to 22.000 syringes per hour.

Filling and closing machine for parenterals

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Manufacturers requiring big bag packaging have specific sizes, shapes, and material requirements to ensure their products can be handled safely during transportation and storage. However, the FIBC manufacturing process is only sometimes considered sustainable since these big bags are made of polyethylene, which is difficult to recycle. An ideal solution would be working on preventing waste by producing custom-made big bags of the exact right sizes and shapes required by the manufacturer to save on excess offcuts and material costs and minimize production waste.
<h2>Preventing 10-20% of waste by producing big bags in custom shapes, sizes, and material</h2>
Masterpack Group, a leading expert in innovative packaging solutions for bulk materials, designed custom big bag containers used as packaging that provide increased protection, prolong product shelf life, and optimize storage space. FIBCs are available in different shapes, such as circular or U-shape. They can be equipped with specific liner materials like conductive, aluminum, anti-static, dissipative, metalized OPP, or whichever is best for your product. Liners also help protect products from oxygen, moisture, and other possible contaminants while providing safe filling and discharge. The FIBCs are hygienic, and the PE films used as liners are designed and fabricated according to the correct size, not cut to shape from a big tubular PE film. This method minimizes waste in the production of each liner.

Modified Atmosphere Big Bags

Almost all manufacturers will require industrial storage systems and solutions at some point during their production process. The raw materials that go into your products need dedicated storage solutions to protect them from spoilage and contamination before they enter the manufacturing cycle. Storage usually refers to particular storage space. For example, having enough warehouse storage. Or clearing out a production facility for more floor space.  However, in this case, we are referring to the equipment and solutions that make storage manageable and easier. Such equipment includes solutions such as storage racks, pallet racks and shelving systems. These are just some of many storage options available to manufacturers. Advanced technology facilitates the management of heavy duty and high density tank and silo systems by automating the delivery system and linking it with the rest of the production line.

Storage

Every year, more than 200 million FIBCs are filled with food for storage and transport. Products must be kept in the ideal conditions to maintain their quality from production up to packaging, storage, and delivery. By controlling oxygen levels during packaging and continuously monitoring the conditions in each package, food manufacturers can benefit from less waste within their supply chain, where up to 40% of the food waste occurs.


<h2>Remote monitoring of conditions inside each modified atmosphere bag to prevent waste</h2>
The Modified Atmosphere Sensor, from Somsix, is a monitoring device for oxygen levels and other conditions inside bulk packages. The device is available in 3 monitoring categories. The first category is called modified atmosphere (MA) sensors for FIBCs. It features remote monitoring of oxygen, temperature, and humidity wherever the FIBCs are located. The second category is a custom sensor, which monitors specific data or packaging applications based on client requests, while the third category is called basic manual probe, where a probe and a set of MA sensors are used for monitoring.

These sensors are mainly developed to allow monitoring of modified atmospheric conditions inside the packages in the most non-invasive and cost-effective way. All sensor caps are easy to install, provide accurate analysis, and monitor each bag every 6 hours. Data collected are sent directly to the operator through a software portal. The monitoring system also allows certification of product quality from departure to arrival.

Sensor for Modified Atmosphere FIBCs

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

If you are a manufacturer of fertilizers, bulk chemicals, sugar, seeds, or any grains it is likely that you would need to transport a lot of free-flowing bulk products. Maintaining precise weighing and dosing while bagging these products can be a challenge. You would ideally require an efficient and reliable bagging solution which can overcome all of these challenges.


<h2>Save time with a fast and easy to maintain bagging solution</h2>
STATEC BINDER’S PRINCIPAC is a fully automatic, high-performance bagging solution for open-mouth bags. It can process up to 2000 bags per hour, making it one of the leading bagging solutions.

The open mouth bagging machine can process both pillow and gusset bags with filling weights ranging from 10 kg to 50 kg. It can process bags made of woven polyethylene (PE), polypropylene (PP) and paper. The prefabricated bags are separated from the magazine and individually transported to the pickup station with the help of vacuum suction cups. These bags are then opened to maximize their volume by the suctions bar, and are clamped to the filling spout. The product is measured to the specified level and is filled into the bag. Upon finishing the filling process, the bags are placed on the conveyor belt and then transported to the bag sealing machine. The bag is then sown, heat-sealed or hot-glued depending on its material.

It is ideally suited for any type of free-flowing bulk products such as petrochemical bulk materials, chemicals, sugar or rice. It can also have an additional equipment such as a dustproof filling spout for powdery products such as flour.

Open mouth bagging machine

Pre-made pouches can be problematic for traditional cam-driven mechanical HFS machines. This is because the grippers may not be able to exert enough pressure to hold pouches in place where a traditional walking beam is used, or to exert enough clamping force during a retort process. This can lead to higher rejection rates. A fully servo-controlled carousel system can offer perfect results while increasing throughput and reducing downtime associated with maintenance.


<h2>Reliable, High Speed filling of pre-made pouches</h2>
The Bossar BCS series of servo-controlled machines has been specifically engineered to offer improved accuracy when using ready-made pouches. Unique Bossar-designed clamps hold the pouches perfectly in place during the filling system, ensuring a perfect seal.

Empty pouches are loaded into a carousel cassette system that ensures the machine receives a constant supply of pouches, and that can be topped up manually at any time.

The carousel system means that far fewer moving mechanical parts are needed compared to traditional cam-driven machines. This reduces maintenance to a minimum as well as the downtime associated with repairs or parts replacement.

Offering a range of formats, the BCS series can fill pre-made pouches up to 300mm x 400mm and volumes up to 6,000cc. Product throughput of up to 120 pouches per minute is available.

Flexibility is ensured by an all-electronic format change procedure. Simply using the touch screen interface, an operator can initiate an automatic format change with a single press that will take just a few minutes, and without any manual input required.

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High Speed Premade Pouch Packaging Machine

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

Traditional HFFS machines use mechanical cams to drive the production path through the machines. Although this technology is in widespread use, these HFFS machines endure a lot of mechanical stress, and require frequent maintenance or repair. Modern servo control systems offer an immediate boost in reliability, but also an increase in throughput thanks to the ability for each station in the packing process being able to operate independently of each other.
<h2>Servo controlled horizontal form fill and sealing HFFS for increased reliability and performance</h2>
The Bossar BMS series of machines represent the first move away from the mechanical cam-driven machines that have been ubiquitous in the HFFS sector.

Featuring a Bossar-patented transmission system, the BMS range offers true independent multi-axis operation. This method of servo control means BMS machines have far fewer mechanical moving parts than traditional machines, reducing maintenance, wear and associated downtime.

Another key benefit is much better access to the entire product path. As well as better visibility for operators, it also makes the machine easier to clean for sanitary applications.

Great attention has been paid to the quality of the sealing units on the BMS series. The seals produced are of the same quality as pre-made pouches, but with the ability to produce a huge range of shapes and designs to help differentiate your products in the marketplace.

Full 3D touchscreen control allows not only for simple programming of parameters and product changeover, but also offers full diagnostics and visualization of process health as well as instantly available manuals and troubleshooting guides.

The BMS series offers a 10% productivity increase compared to traditional fully-mechanical HFFS alternatives, driving a quick ROI and increasing efficiency.

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HFFS machine with servo-control system

Traditional pouch-forming machines can struggle to maintain the position of the packaging through the filling process, resulting in a slower throughput and more rejected pouches. A machine specifically designed to effectively handle larger volumes and weights ensures maximum efficiency with perfect results.


<h2>Pouch filling machine for liquids or solids in large formats up to 15kg</h2>
The GMB Series from Bossar has been designed from the ground up to meet the challenges posed by large format and heavyweight flexible pouch packaging.

Key to the GMB’s success is the patented transport system. Unlike traditional walking beam transport system, the GMB utilises mechanical grippers on a chain or linear carousel. This unique system holds the pouch perfectly in place throughout the entire filling and sealing process, handling weights of up to 15kg.

Suited to hygienic production environments, the GMB features an autoclave function for sterilizing pre-made pouches or films. With up to 4 filling stations, it’s fully suitable to fill low-acidity food like pet food, fish, liquid soups, sauces, gravies, precooked meals, vegetables, pâté and more, as well as a wide range of non-food items.

GMB machines can be fitted with up to 4 work stations for functions including product filling, gas or steam injection, pouch stretching or the installation of accessories such as re-closable systems and valves. This allows them to be tailored to your exact requirements.

All machines are equipped as standard with two top sealing groups allowing the effective sealing of all packaging types, including the thick films most commonly used for large format packing of liquids, solids and frozen items.

Offering production speeds of up to 80 units per minute, the GMB series can handle pouch sizes up to 460mm x 500mm and volumes up to 15,000cc. All this while keeping operating noise to a class-leading sub-70dB, thanks to its patented linear gripper carousel system.

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HFFS Machine for Large or Heavy Pouches

A large range of sizes and types is available, with traditional horizontal form fill and seal machines being designed to produce and fill a single type. A modern, modular system allows a completely tailored solution, meaning no compromise on quality and speed of pouch production.


<h2>Flexible pouch filling machine that can be adapted for liquids, solids and powders</h2>
The BMK series from Bossar is a fully modular pouching system that has been designed to meet the requirements of the food, chemical, personal care, and cosmetic industries. From autoclave pouches for cooked foods, to shaped pouches with valves for liquids, and traditional single and twin sachets, the BMK series meets the needs of many producers.

The BMK series is built with a frame construction that comprises three independent and customisable modules: a film unwind module, a pouch forming module and a pouch filling module. Each is available in one of several versions, which allows you to specify the exact combination for a packaging solution that’s perfectly tailored to your requirements.

This flexible approach allows for over 35 different types of pouch to be produced by BMK series machines, included zippered, valved, and shaped pouches. Double film reels of up to 600mm diameter may be installed, reducing downtime between film changeover, and allowing pouch sizes up to 200mm x 300mm to be produced, with volume up to 2500cc.

A wide range of dosing units can be specified, allowing any type of product to be packaged by BMK. Options include insertion valves, volumetric fillers, auger fillers, multihead weighers, flowmeters, and more. Straws, valves or zip closures can be inserted into the pouches if required.

Construction and operational design has emphasised strength and reliability, with ease of maintenance and hygiene. A mechanical walking beam transport system gives reliability and a performance of up to 200 units per minute depending on pouch configuration.

For speedy format changes, the cutting device, gripper and servomotor film pulling systems are automatically adjusted from the HMI touch screen with only a single press, and all areas of the machine are visible and accessible through transparent hygiene covers for ease of operation, maintenance and cleaning.

Modular HFFS Machine

For large scale production of powders and liquids in a wide range of industry sectors, a fast and reliable HFFS solution for sachet packaging is vital. Increased speeds must not come with decreased accuracy nor a reduction in flexibility. A modern high-speed HFFS solution that allows a choice of sachet types with high levels of accuracy will provide a rapid return on investment.


<h2>High-performance HFFS machines for dosing powders</h2>
The Bossar Packaging B Range of HFFS machines is designed to offer the ultimate in performance packaging for liquids or powders in sachets. Available as the B2800/4, B3200/4, B3800/4 and B3800/3, the range uses either Bossar’s Triplex or Quadruplex horizontal technology.

The B series machines have been engineered from the ground up to guarantee the highest levels of reliability and efficiency, as well as the very best quality of sachet, while delivering excellent throughputs speeds of up to 400 sachets per minute.

Flexibility is vital, and the B Series can produce a range of sachets: flat 3-side seal, flat 4-side seal, twin sachets, flat with eurohole, flat with display perforation, and flat with partial shape.

The traditional mechanical walking beam offers a robust and easily-maintained transport system. The film servo pulling system ensures smooth and rapid film transport, and the ability to mount film roll up to 600mm diameter increases time between film splicing.

Despite the high throughput, the quality of the sachets is guaranteed thanks to automatic correction that centers the sachet printing in relation to the sealing and cutting units.

By offering a range of options, the B series can meet your exact requirements. Maximum volume ranges from 35cc to 185cc, and sachet dimensions from 50mm x 60mm to 125mm x 180mm. Even the largest fill machine can produce 240 sachets per minute.

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High-Speed Pouch Packaging Machine

Traditional horizontal form fill and seal sachet machines for lower volume lines are often fixed in the sachet type they can fill, restricting their flexibility and reducing cost-effectiveness. An entry-level sachet machine that has been purpose-designed to be able to produce a range of sachets adds value and increases the return on investment.


<h2>Flexible machine for packaging solids and liquids in flat sachets</h2>
The Bossar Packaging B1400 is a uniquely versatile HFFS machine designed for forming a variety of flat sachets and filling them with liquid or solid contents.

Robustly made, the B1400 uses traditional walking beam transport systems powered mechanically by cam drives. This offers good levels of reliability coupled with ease of maintenance and adjustment. Its well-engineered mechanical drive system keeps operating noise levels to less than 80dB.

B1400 can be fitted with up to 2 filling stations which allows a throughput of up to 220 sachets per minute. In standard configuration, the B1400 can fill 110 sachets per minute with up to 400cc of contents.

Flexibility is the B1400’s greatest strength. This machine can produce either flat 3- or 4-sided seal sachets, twin sachets, flat sachets with eurohole or display perforation, flat sachets with partial shape, or sachets for wet wipes.

Featuring a cleverly designed pouch-stretching station, the B1400 opens its sachets as wide as possible, enabling a higher filling grade.

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Entry level HFFS Machine for flat sachets

Management of big bags requires specialist handling and selection of cost-effective configurations for filling and weighing. Considerations also need to be made to for different bag contents; powder, granules, pellets or flakes.


<h2>Handle big bags of any product type quickly, easily and economically</h2>
Paglierani produces big bag filling machines and stations for weighing and bagging large dimension bags more easily and effectively. Designed for big bags and FIBCs (Flexible Intermediate Bulk Containers), they guarantee excellent performance, optimising production rates whilst minimising investment costs.

The BB simple series for weighing and bagging can be integrated into the BB equipped series which is complete with empty pallet dispensers and rollers that accumulate full pallets.

Big bag solutions

Pelleting equipment transforms powdered, mashed, or grounded material into a denser cylindrical shape. Pellet processing compresses the fine material against a perforated die, where it will be shaped and cut. Although granulating and extrusion also produce pellet-like products, manufacturing pellets is a distinct process.

Pelleting

Open mouth bags allow for a variety of different products to be packaged, with varying bulk densities and flow characteristics. Accurate weighing and bag delivery is required when automating this process.


<h2>Dose and fill open mouth bags automatically</h2>
Paglierani's COMBeI FS 368 series provides fully automated metering and filling of open mouth bags. As with all Paglierani designs, it is sturdy and suitable for aggressive environments and can be integrated easily into any production line before the bags are sewn, heat sealed or pinched closed.

With their Italian technology, Paglierani set the standards for small to medium scale bagging solutions for bulk products.

Automatic bagging machine for open mouth bags

Sometimes in the packing process, product leaks out of the top of a bag that has just been filled. A simple solution like a valve sack packer can contribute to higher efficiency right away.


<h2>Prevent spillage with simple valve sack packing system</h2>
Paglierani's IN series of sack packers use an open sleeve in the bag to introduce the product. Once filled, the bag material pushes against this sleeve so that it functions as a valve that shuts the bag, effectively closing it tightly at the top.

Made with a built-in monitoring and control, this modular equipment can easily be integrated into a production line and provides an easy bagging solution for many different products.

Simple valve sack packer

If you want highly precise bagger for bagging multiple bag materials, here you go. This versatile open-mouth bagger has very fast bag size changeover.


<h2>Highly versatile, reliable and precise open-mouth bagger</h2>
The PT Chronos PTR-1030 Series Open-Mouth Bagger can adapt to applications that require multiple bag materials, bag sizes and bag closing devices. It uses two FANUC robots, one for empty bag handling and one for filled bag control. The two robots provide both reliability, by simplifying the mechanical aspect and limiting the number of moving parts in the machine, and precision, with their proven accuracy.

The empty bag handling robot can be upgraded with a vision system which realigns the top of the bag during the empty bag placing motion, thus ensuring the highest precision during the bag closing process. The PTR-1030 can fill either gusseted or pillow-type open-mouth bags, and can handle paper, PE, laminated and porous polywoven bags. The PTR-1030 Series Open-Mouth Bagger are the most versatile and agile bagger in the industry, providing ultra-rapid bag size changeovers.

Versatile open-mouth bagger

Here are the open-mouth baggers that are specially designed for hygienic bagging of powdery bulk materials. The series are equipped with gross weighing systems for precise filling results.


<h2>Next generation hygienic open-mouth bagging</h2>
The OMLH BF SERIES from PT Chronos, is an open-mouth bagging systems that are specially designed for the hygienic bagging of powdery bulk materials such as milk powder / whey powder / lactose powders, baby food, chemicals, pharmaceuticals etc. The patented bottom-up filling technology features high filling accuracies, an open or closed bag-top transport unit, quick and simple cleaning.

After the bag placement, the filling spout moves the bag down the vertical filling screw during the filling cycle. A minimum distance between the filling point of the vertical filling screw and the product in the bag is maintained to significantly minimize the dust emission and reduce the product aeration. The vertical screw is frequency / servo control driven, allowing all powdery products to be filled hygienically, accurately and quickly.

Hygienic open-mouth bottom-up baggers

Innovative bottom-up baggers for high-speed industrial packaging will help you create a dust-free packing environment.


<h2>Reduce dust with the innovative bottom-up filling technology</h2>
The PT Chronos OML BF SERIES open-mouth bagging systems are specifically designed for the food, chemical and pharmaceutical industries to bag powdery materials, like milk, whey or lactose powders. The OML BF bagging system features our patented dust-reduced, bottom-up filling technology, which ensures high accuracy during the filling process. Once the bag is placed, the filling spout moves down the bag during the filling cycle.

The Open-mouth bottom-up baggers keep a minimum distance between the filling point of the vertical filling screw and the product in the bag to minimize the dust emission and reduce the product aeration. The control-driven vertical screw allows all powdery products to be filled hygienically, accurately and quickly.

Open-mouth bottom-up baggers

Fill poorly flowing powders, dry syrups and similar substances into various glass or plastic bottles with any type of closure.


<h2>Fill non free-flowing powders into a variety of bottles</h2>
The Romaco Macofar macrodosers MT 6 and F 4/PC are continuous motion powder filling machines suitable for dosing non free-flowing powders into all types of glass or rigid plastic bottles and the subsequent sealing with any type of closure (pilfer-proof, screw caps, press-on caps etc.). Powder dosing is performed by vacuum-pressure. The dosing disc has individually adjustable pistons, complete with suitable filtration material made of stainless steel mesh with a porosity that can vary according to the type and granulometry of the powder. The continuous motion operation minimizes powder loss and assures a high filling accuracy. A modular and flexible design allows a fast changeover.

Dosing machine for nonfree-flowing powders

If you want to pack into gusseted and pillow style bags and packing speed is important for your packaging process, a continuous bagger with twin sealing jaws could be a good investment.


<h2>The world’s fastest vertical form fill sealing machine</h2>
The VikingMašek Continuous motion bag maker velocity is capable of high speed production up to 300 bpm. The unique center mounted filling tube and natural counterbalanced sealing profiles are designed to provide vibration free, extremely smooth operation at all speeds.

The Velocity is also extremely versatile, handling package sizes up to 300 mm wide and multiple package styles. Patented, independently phased, twin sealing jaws separate the velocity from all other high speed machines and virtually eliminate lost cycle time. This is the world´s fastest bagging machine on the market that has no competition.

Continuous bagger with twin sealing jaws

If you are looking for a compact packing machine that fits into tight space and tight budgets, proven basic bagging technologies may be your solution.


<h2>Compact and economic vertical form fill sealing</h2>
The VikingMašek Intermittent Bag maker series (E250, E400) is the most compact and economical bag maker for the packaging of small to large bags. It can produce maximum up to 50-60 bags per minute depending on the series of machine. Bag size can vary from 50 x 60 mm (E250) up to 400 x 600 mm (E400).

The robust, stainless steel, open-design frame is easy to access for maintenance. This vertical bagger is perfect for packaging small to large bags of snacks, coffee, pet food, hardware products and more.

Bagger with rotary jaw drive actuation

If you want to pack into unique bag styles like Quad-seal and Doypack, but you don’t require acceleration &amp; deceleration, you can save costs by choosing a bagger with a mechanical drive.


<h2>Steady speed vertical form fill sealing</h2>
The VikingMašek Intermittent Bagmaker series (M250, M400, M500 ) are high-performance vertical form fill and seal machines. Its rugged construction and enclosed jaw drive enables hassle-free packaging in dusty or wet environments.

It can accommodate multiple bag designs and dimensions with high speed and accuracy. It can produce maximum up to 70-100 bags per minute and handles bag sizes from 50 x 60 mm (M250) up to 500 x 600 mm (M500).

This vertical bagger is perfect for packaging quad seal, flat bottom, doy style, brick fold down/tape down, and pillow bags, snacks, candy, coffee, fresh and frozen fruit and more.

Bagger with mechanical driven jaw actuation

If you want to accommodate multiple bag designs and dimensions with fast speed and accuracy, you need a smart automated packaging device.


<h2>High-speed quiet vertical form fill sealing</h2>
The VikingMašek Intermittent Bagmaker series (S250 /300, MS300, S400, S650) are perfect for packaging a large variety of bags. It can accommodate multiple bag designs and dimensions with high speed and accuracy. It can produce from 50-130 bags per minute and handles bag sizes from 40 x 60 mm (S250) up to 650 x 1000 mm (S650).

This vertical bag-maker is perfect for packaging small bags of snacks, candy, coffee, frozen fruit and for large bags of snacks, candy, coffee, pet food, powders, meat and poultry, bulk bags powders, wood chips, soil, grains and much more.

Bagger with servo driven jaw actuation

If you want to pack into eye-catching 4-side sealed sachets between 40x50 mm and 250x200 mm in size, investing in a reliable sachet machine will be a good investment.


<h2>Fast and flexible solution for your sachet needs</h2>
The Sachet Machine series SA 300 &amp; SA 600 by VikingMašek are continuous motion multi-lane sachet machines. They make eye-catching 4-side seal packets using just one roll of packaging film that can seal your product with high speed and efficiency.

The versatile multi-lane sachet machines can accommodate from 1 to 6 lanes (SA600) or from 1 to 10 lanes (SA600) to form sachet pouches, running as fast as 80 cycles per minute.

Designed to pack powders, dense, fine, loose and particulate materials as well as liquids and semi-liquids into 4-side sealed sachets and to accommodate different bag shapes including tear notches and easy-open system. They can be fitted with servo auger fillers &amp; volumetric fillers for powder applications, and two different liquid fillers for sauces or creams.

Sachet Machine

When sealing large bags containing bulk products, a sealer must be reliable to keep the MAP safe in order to avoid products going to waste due to subpar sealing quality. Manual operation for sealing is still very common in the industry, but it is prone to error and inconsistent output. Automating the sealing process can minimize operator error and produce consistently secured sealing.


<h2>Automated complete sealing by single-button operation</h2>
The Automatic Spout Sealer, from Somsix, is a sealing system for large bags used in industrial applications. The system features automated, user-friendly controls where the sealing settings can be preset for a consistent output in every cycle. This method significantly reduces operator error over manual hand-operated sealers. The operator simply positions the spout in the seal mouth and presses one button to execute the sealing process, including the cooling necessary after heating for a complete and secured seal.

Automatic FIBC Sealing machine

Products packed in large bulk bags, such as FIBCs, require vacuum pressure and accurate oxygen or nitrogen content control. Modifying the atmosphere inside the packaging by lowering oxygen levels to 1% or less can protect the products from molds and other microorganisms, as well as insects and rodents, resulting in a prolonged product shelf life.


<h2>Creating an atmosphere with oxygen levels below 1% inside your bulk bags</h2>
The Vacuum and Gas Injection Machine, from Somsix, is a system used to create the optimum atmosphere conditions inside FIBCs or large bags during the packaging of bulk products. The unit allows the operator to create a vacuum and insert the necessary gases in a single cycle to increase productivity. The procedure is done by removing air from a sealed container before injecting essential gases like oxygen, nitrogen, or carbon dioxide into that container. It can also reduce oxygen levels in FIBCs down to 1% or lower in a very short time.

The system has an integrated leak test at the end of each cycle to automatically check for possible leaks in every bag. This feature prevents costly and time-consuming errors. The entire system is built based on food-grade standards guaranteeing hygienic operation.

Vacuum and Gas Injection System for FIBCs

In small to medium scale production units, packing items manually can consume a lot of time. Moreover, manual packing can also lead to underutilized box space. One way to speed up the entire process and make maximum use of the box space is to invest in semi-automatic assembly products that can provide seamless and more optimized solutions.
<h2>Maximize production speeds with rapid, continuous, and flexible packing</h2>
The Collator 200, by BluePrint Automation, helps significantly increase your manual packaging speeds. It <a href="https://making.com/potato-chips/">processes potato chips</a> and other snack bags that come from a primary packaging machine and have different sizes and dimensions, without requiring any changing parts. The semi-automatic case packer is designed to flexibly and rapidly accept bags from a primary bagging machine or a thermoform machine and quickly forms vertical stacks on the accumulation conveyor belt.

The Collator 200 is suitable for packing all different types of bags - with snacks, confectionery products, fresh vegetables, shredded cheese, coffee, spices, sugar, crisps, salads, or nuts.

Semi-automatic case packer for chip bags

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

Thermoforming

Powdered products tend to agglomerate during vacuum drying. This adds an additional step to the production process where the dried product is milled to produce a uniform grain size. Lumps may also prolong the drying process and compromise product quality.


<h2>Industrial vacuum dryer for moist masses after centrifugation or filtration processes</h2>
The CRIOX System from Italvacuum is a vacuum dryer with two sets of electric lump breaker blades inside the rotary double-cone chamber. These blades prevent product agglomeration, increase the product surface area exposed to evaporation and enhance mixing effectiveness. This results in a powder with a controlled grain size that is ready for bagging. The lump breakers significantly reduce drying time and deliver the lowest possible residual humidity, unattainable with other systems. The rotary vacuum dryer allows operation at lower processing temperatures thus preventing thermal degradation of sensitive products. It offers rotating speed control, scheduling of operating cycles, constant torque with changing speed, absorption control and ventilated cooling.

Rotary vacuum dryer

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

A palletizer that meets the middle and high-level needs of modern bagging lines. Quite suitable for any type of bag closed either by sewing or heat sealing.


<h2>High-level layer palletizer with bag in-feed</h2>
The HPL SERIES from PT Chronos is designed for bag palletizing in layer formats from 3 to 10 bags per layer for euro, industrial or chemical pallets (others upon request). The High-level layer palletizer is suitable for valve bags and is independent of the kind of bag material.

The standard version modules of the HPL SERIES are equipped with a levelling and flattening device; roller conveyor with turning device; loading roller conveyor; pallet magazine for empty pallets; loaded pallet roller conveyor; operating and maintenance platform and a central control unit. Depending upon the required performance, the modular systems can reach outputs of approximately 2.800 bags per hour.

High-level layer palletizer

If storing and transporting products easily is a problem for your industrial production, then you need palletizing solutions. A pallet is a flat structure, on which containers of the packaged products are stacked to consolidate the product and to make it easier for a forklift to lift the goods for warehousing and transportation. A palletizer is a machine that automates or simplifies the process of stacking product containers onto a pallet. The choice of an industrial palletizer depends on the type of product packaging such as bags, drums, or boxes, the level of automation required, and the in-feed to the palletizer. Palletizers find applications in all major industries including food, chemical, and pharmaceutical.

Palletizing

For bagging free flowing materials into open mouth bags, this system is ideal. It is a compact design, ideal for restricted packaging rooms and has a fully integrated gross or net weighing system.


<h2>Efficient bagger that fits into limited space</h2>
The Premier Tech Chronos OML SERIES open-mouth bagging systems are designed for bagging free-flowing materials into open-mouth bags for applications between 5 and 50 kg per bag. The systems are ideal for bagging flakes and granules from the Food, Feed, Pet Food, Chemicals and Minerals industries.

The OML SERIES features modular designs in three versions: compact open-mouth bagging system (OML-1080 SERIES, up to 800 bags per hour), high-speed open-mouth bagging system (OML-1120 SERIES, up to 1,200 bags per hour) and high-speed open-mouth bagging system for PE bags (OML-1120 FS SERIES, up to 1,200 bags per hour). Units can be supplied with either gross or net weighing systems for optimum system performance.

Open-mouth baggers for free flowing powders

When you need a carousel for packing powdery bulk materials, the bagging carousel that handles different types of bags with precise and cutting-edge technology will be quite an asset.


<h2>Efficient bagging of powdery bulk materials</h2>
The Premier Tech Chronos OMC SERIES Open-mouth bagging carousel for flour are suitable for bagging powdery bulk materials. They are purposely designed for applications between 5 and 50 kg per bag. The flexibility of its design allows a quick and simple bag spout changeover.

The OMC SERIES Open-mouth bagging carousel for flour features two variants: 4 spout version for up to 550 bags per hour and 6 spout version for up to 900 bags per hour (depending on specification). The low-maintenance components and assemblies guarantee high machine operational availability. The OMC series are available in manual and semi-automatic versions.

Open-mouth bagging carousel for flour

This is a manual bagging set with an electronic gross weighing system to meet international standards. It has rigid support structure in welded steel.


<h2>User friendly weighing controller with multiple display screens</h2>
The E55-MB Gross Weigh SERIES from PT Chronos is a manual bagging system equipped with electronic gross weighing and provide high accuracy and reliability. The simple construction and sturdy design ensures safe and accurate operation. It is designed to operate in a wide range of industries such as food, feed, chemicals and building materials.

It can be equipped with a range of feeding devices (high-speed or standard gravity, belt, screw and vibratory feeder). The system uses our advanced weighing controller SpeedAC NXT.

Manual bagger with gross weigher

If you are looking for a weigher that is manually controlled for bagging, here it is. It has quick connection junction box, valve manifold and sensors allowing quick installation and easy maintenance.


<h2>Simple but effective open-mouth bagging system</h2>
The E55-MB series from Premier Tech Chronos manual bagging system is a leading edge electronic net weighing system designed to be used as a bagging station in combination with bag clamps, a closing system and a conveyor.

It is designed to operate in a wide range of industries such as food, pet food, feed, seeds, chemicals, salt, aggregates etc. The system can be equipped with different feeding devices (gravity, gravity-agitator, belt, screw and vibratory feeder).

Manual bagger with net weigher

Electronic net weigher raises the industry’s standards to a higher level with its exceptional performances. This is the system that is used for the high-capacity baggers.


<h2>Electronic net weigh system with strain-gauge load cells</h2>
The E SERIES from PT Chronos is an electronic net weigher that raises the industry’s standards to a higher level with its exceptional performances. The latest generation of the E Series net weighers meets the highest demands for accuracy, reliability and performance. The simple construction and sturdy design ensure safe and accurate operation.

Our precision weighing systems are available in single weigher, double weigher combinations or fully integrated in bagging lines for a weighing range from 5 to 50 kg per weight. Combined with our digital weighing modules SpeedAC NXT, the E Series net weighing system can be used as fully integrated into a bagging line for various applications from the food, feed, pet food, agriculture, chemical, pharmaceutical and minerals industries.

Electronic net weigher for high-capacity baggers

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

Want a machine to pack unique bag styles such as quad-seal and Doy-pack bags at incredible speeds; this is the machine for you.


<h2>Ultra-fast continuous motion bagger for unique bag styles</h2>
The VikingMašek Continuous Vertical bagger (Sigma 250, Sigma 400) is a fast bagging machine used to pack unique and different bag styles at high speed. The fast-action linear magnetic drives boast over 200 to 220 bags per minute depending on the machine series. With bag dimensions of up to 300 mm to 400 mm wide by unlimited length, plus a host of bag styles like Quad seals and Doypacks at incredible high speeds, the SIGMA is flexible, functional and high-tech machine.

Continuous vertical bagger

Hygienic bagging with a compact packing machine that can withstand the harshest wash down processes.


<h2>Ultra sanitary servo driven bagging machine</h2>
The VikingMašek Intermittent Bag maker (ES400) is built to withstand the harshest wash down procedures. This machine has a superior hygienic design and rugged construction. This state-of-the-art vertical hygienic bagger features slanted electrical and pneumatic cabinets, fully stainless steel construction, and an open design for ease of cleaning

This servo-driven bagger is perfect for the hygienic vertical bagging of fresh and frozen fruit, vegetables, and meat/poultry.

Hygienic vertical bagging machine

Bag Filling

They can be eaten with a sauce of choice, seasoned with various spices, even battered and deep-fried again, served for lunch or as bar food, but one is for sure - everyone is a fan of potato wedges! But how does a plain potato become a delicious wedge? Potato wedges are processed with the help of standard potato processing equipment and undergo processes of washing, peeling, slicing, and cooking.

Potato wedges

Discover bag filling equipment and bag fillers for automated and efficient filling. Get your products ready with professional bagging solutions now!